Freightliner Business Class M2 2004

Model Business Class M2 made in 2004 by Freightliner got 5 consumer complains, 3 investigations there are 10 recalls as well as 18 service bulletins. Consumer complaints with reference, among others things, to fuel system, diesel, parking brake and service brakes, air. Technical service bulletines regarding engine and engine cooling, equipment adaptive and equipment. The car had some investigations: suspension, wheels. There were some recalls concerningengine and engine cooling, fuel system, diesel and fuel system, other.

Model 2004

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
05V393000FREIGHTLINER LLCfrom 07/26/2005 to 10/29/2004V (Vehicle)139501/06/2006MFRFREIGHTLINER LLC09/06/200509/09/2005
Defect SummaryCertain my 2004 freightliner business class m2 and thomas built saf-t-liner c2 school buses manufactured between july 26 and october 29, 2004, equipped with a caterpillar c-7 engine and borg-warner kys 4735 35480 55 engine fan. the fan shroud may be drawn back into the fan at high engine speeds when the fan clutch engages. due to reduced clearance, heavy contact between the fan and the shroud may cause the fan blade to fracture.
Consequence SummaryThe fan may fracture and pieces may separate from the fan blade. in certain conditions, this may present a hazard to people near the vehicle with the hood open and the engine running.
Corrective SummaryFreightliner will notify its customers and replace the engine fan with a fan that has a different mounting offset free of charge. the recall is expected to begin on january 16, 2006. owners may contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-458.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty:1-800-424-9153); or go to http://www.safercar.gov.
05V126000FREIGHTLINER LLCfrom 01/01/2001 to 12/31/2004V (Vehicle)356806/08/2005MFRFREIGHTLINER LLC03/30/200503/31/2005
Defect SummaryOn certain trucks and fire trucks equipped with kys 4735-43782-02 engine cooling fans and built on caterpillar 3126, c7, mbe906, mbe926, or cummins isc engines, the steel fan insert on the cooling fans can crack.
Consequence SummaryThis can result in fan breakage, resulting in vehicle damage or personal injury.
Corrective SummaryDealers will replace the engine cooling fan free of charge. the recall began on june 8, 2005. owners may contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-439.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
FUEL SYSTEM, DIESEL
11V478000DAIMLER TRUCKS NORTH AMERICAfrom 07/11/2003 V (Vehicle)7350002/21/2012MFRFREIGHTLINER LLC09/16/201109/21/2011
Defect SummaryDaimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. the plastic low pressure fuel line between engine mounted fuel filter and engine block may develop a substantial diesel fuel leak.
Consequence SummaryThis could create a road hazard increasing the risk of a crash. fuel leakage, in the presence of an ignition source, could result in a fire.
Corrective SummaryDaimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. vehicles will be inspected and the plastic low pressure fuel line will be replaced with a steel low pressure fuel line. this service will be performed free of charge. an interim letter was mailed to owners on october 28, 2011. the safety recall began on february 21, 2012. owners may contact daimler trucks at 1-800-547-0712.
NotesDaimler trucks' campaign number is 11c-2.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
FUEL SYSTEM, OTHER - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
08V668000DAIMLER TRUCKS NORTH AMERICAfrom 03/09/2004 to 08/18/2006V (Vehicle)2465003/09/2009MFRFREIGHTLINER LLC12/17/200812/17/2008
Defect SummaryDaimler trucks north america (dtna) is recalling 24,650 school and non-school buses, motor home chassis, and trucks manufactured from march 9, 2004 through august 18, 2006, equipped with epa04 certified mbe900 engines, manufactured by detroit diesel between march 1, 2004, and july 31, 2006. the high pressure fuel lines and transfer tubes may fatigue and fracture.
Consequence SummaryA fractured fuel line may leak diesel fuel possibly resulting in a fire or fuel may be spilled on the road causing a slippery surface, possibly resulting in a vehicle crash.
Corrective SummaryDetroit diesel will notify owners and the vehicles will be repaired with more robust lines and vibration dampers free of charge. repairs will be performed by authorized detroit diesel distributorships. the recall began on march 9, 2009. owners may contact detroit diesel 1-313-592-3708 or dtna toll-free at 1-800-547-0712 for more information.
NotesDtna's recall no. fl-452.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
PARKING BRAKE
05V468000FREIGHTLINER LLCfrom 06/01/2004 to 03/31/2005V (Vehicle)385003/07/2006MFRFREIGHTLINER LLC10/05/200510/12/2005
Defect SummaryCertain 2004 and 2005 thomas built c2 school buses and freightliner business class m2 heavy trucks manufactured between june 2004 and march 2005. the anchor/pivot bolt supplied with the park brake is defective and could fatigue fracture prematurely, resulting in the park brake failing to apply.
Consequence SummaryIf the park brake anchor bolt fatigues and ultimately fractures, the park brake may not function and there may be no indication to the driver of the malfunction when the park brake is set. this may cause the vehicle to roll away without warning, which could result in a crash.
Corrective SummaryFreightliner will notify its owners and inspect and replace defective anchor bolts free of charge. the recall began on march 7, 2006. owners may contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-461.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty:1-800-424-9153); or go to http://www.safercar.gov.
POWER TRAIN - AXLE ASSEMBLY
08V137000DAIMLER TRUCKS NORTH AMERICAfrom 01/26/2000 to 03/24/2008V (Vehicle)2876401/08/2009ODIFREIGHTLINER LLC03/25/200803/25/2008
Defect SummaryDaimler trucks is recalling 28,764 my 2001 through 2008 fccc b2 and fs65 school bus chassis, fccc fb65 conventional buses, and sterling acterra, freightliner fln, and business class m2 heavy trucks, built from january 26, 2000, through march 24, 2008, manufactured with arvinmeritor or axle alliance company 6,000 through 8,000 pound front axles utilizing a four piece spindle-nut set. these axle assemblies may have been produced with a thin spindle nut which may lead to incorrect end play, cone spin, excessive heat, degradation of lubrication, wear of the spindle nut and bearing journal, oil contamination with metal shavings, and premature bearing failure.
Consequence SummaryContinued operation may lead to wheel separation and possibly a vehicle crash.
Corrective SummaryDaimler trucks will notify owners and will repair the vehicles free of charge. the recall began on january 8, 2009. owners may contact daimler trucks at 1-800-547-0712.
NotesDaimler trucks recall no. fl-527.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
POWER TRAIN - MANUAL TRANSMISSION
04V205000FREIGHTLINER LLCfrom 05/03/2002 V (Vehicle)1400005/21/2004MFRFREIGHTLINER LLC05/04/200405/07/2004
Defect SummaryOn certain trucks equipped with manual transmission, the tapered joint that attaches the shifter to the transmission may become loose making it difficult to put the transmission into gear.
Consequence SummaryIf shift lever detachment occurs, tha ability ro accelerate ot maintain speed will be lost, increasing the risk of a crash.
Corrective SummaryDealers will re-secure the shift lever to the transmission using threadlock and re-torquing the fastening bolt. owner notification began on may 21, 2004. owners should contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-420.customers can also contact the national highway traffic safety administration
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
07V302000FREIGHTLINER LLCfrom 07/01/2002 to 07/03/2007V (Vehicle)7500001/11/2008MFRFREIGHTLINER LLC07/16/200707/16/2007
Defect SummaryCertain freightliner school bus chassis, heavy trucks, and thomas built school buses manufactured between july 2002 and july 3, 2007, equipped with bendix sr-7 spring brake control valves. the parker scv brass 90 degree single check valves (scv) which attach to the supply port of a bendix sr-7 spring brake modulating valve can break apart. pieces of the parker scv can become lodged inside the sr-7 spring brake modulating valve, potentially causing either leakage out of the sr-7 valve or preventing air from properly exhausting from the sr-7 valve. also, due to a manufacturing defect in the internal rubber check valve inside the sr-7 spring brake modulating valves, the valves can become deformed and not seat properly.
Consequence SummaryThese conditions could either result in leakage and cause a delay in the application of the spring brake without warning or possibly lead to unintended vehicle rollaway or brake drag which could result in a vehicle crash, personal injury, or death.
Corrective SummaryFreightliner will notify owners and repair the vehicles free of charge. the recall began on january 11, 2008 to freightliner, sterling, and freightliner custom chassis owners; to thomas built bus owners on february 1, 2008. owners can contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-504.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
04V220000FREIGHTLINER LLCfrom 10/07/2003 to 02/16/2004V (Vehicle)170006/29/2004MFRFREIGHTLINER LLC05/06/200405/11/2004
Defect SummaryOn certain trucks, incorrect springs were installed in the exhaust port of certain air management unit (amu) solenoid valves and they may not turn off after actuation.
Consequence SummaryDepending on the function affected, this could result in rear suspension air pressure loss, malfunction of the engine brake, permanent engagement of the rear axle differential lock, or prevent engagement of the fifth wheel slide lock. if the warning indicators in the dash are not heeded, a crash could occur.
Corrective SummaryDealers will replace the affected valves. the recall began june 29, 2004. owners should contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-423.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
TIRES
04T023000MICHELIN NORTH AMERICA, INC.from 05/03/2004 to 12/19/2004T (Tire)400012/27/2004MFRFREIGHTLINER LLC12/22/200412/22/2004
Defect SummaryCertain michelin xde commercial truck tires, size 10r22.5 lrg and lrf for use on freightliner school and transit buses. these tires were manfactured between may 23 and october 24, 2004, can experience rapid air loss due to an irregularity of the inner liner.
Consequence SummaryRapid air loss can result in loss of vehicle control and a vehicle crash can occur.
Corrective SummaryMichelin will notify its customers and replace the tires free of charge. the recall began december 27, 2004. owners who do not receive the free remedy within a reasonable time should contact michelin at 888-622-2306.
NotesAlso, customers can contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - ENGINE
01-9307/01/200810026123Freightliner: cummins isb drive belt jumping. the poly-v serpentine drive belt may jump off one or more of the pulleys during operation. *pe10/01/2008
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-09-3107/01/200910030872Freightliner: some trucks have been found with incorrect sealing of air intake duct assemblies, allowing unfiltered air to bypass the air cleaner. loose duct connections or dirt found in the ducting during a filter service indicate that d12/16/2009
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
01-9307/01/200810026123Freightliner: cummins isb drive belt jumping. the poly-v serpentine drive belt may jump off one or more of the pulleys during operation. *pe10/01/2008
EQUIPMENT ADAPTIVE
FSB-54-22408/01/200810027084Freightliner trucks: new severe duty taillight and trailer pdms (power distribution modules).for replacing existing pdms on trucks. the design improvements protect against water and dust intrusion. *pe01/07/2009
EQUIPMENT - OTHER - OWNERS/SERVICE/OTHER MANUAL
ICI-10-02509/25/201010037075Ready05/04/2011
ICI-10-02509/25/201010037075Daimler trucks: the 294 bolt is deemed serviceable and there is a procedure for replacing it. *rm05/04/2011
EXTERIOR LIGHTING - FOG LIGHTS
5418108/01/200410010433Fog light control. *tt11/22/2004
EXTERIOR LIGHTING - TAIL LIGHTS
FSB-54-22408/01/200810027084Freightliner trucks: new severe duty taillight and trailer pdms (power distribution modules).for replacing existing pdms on trucks. the design improvements protect against water and dust intrusion. *pe01/07/2009
EXTERIOR LIGHTING - TURN SIGNAL
TSB-54-23707/01/200910029425Freightliner: a new bulb socket is available for turn/park lights that is metalized to withstand high heat without out gassing. model years unknown. models columbia, business class m2 and cascadia. *pe07/08/2009
FUEL SYSTEM, DIESEL - STORAGE - TANK ASSEMBLY
FSB-20-6708/01/201110041425Freightliner: tank seams are split/cracked which causes fuel to leak. the valve might be plugged with contaminate. *pe10/03/2011
POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT - SEAL
SB-33-2404/01/200910029985Freightliner truck: steer axle maintenance, aac and meritor 6000lb and 8000lb axles: this bulletin is to provide information on the recommended maintenance procedure to be added to dtna maintenance manuals for all models with these axle rat07/22/2009
POWER TRAIN - AXLE HUBS
SB-33-2404/01/200910029985Freightliner truck: steer axle maintenance, aac and meritor 6000lb and 8000lb axles: this bulletin is to provide information on the recommended maintenance procedure to be added to dtna maintenance manuals for all models with these axle rat07/22/2009
SERVICE BRAKES, AIR - ANTILOCK - ABS WARNING LIGHT
SB-42-6301/01/200810032688Freightliner: abs fault codes due to connector water intrusion. on some trucks, the abs module was moved into the cab. this required a connector to be placed under the cab, behind the front steering axle, on the frame rail. if this conn04/28/2010
SERVICE BRAKES, AIR - ANTILOCK - CONTROL UNIT/MODULE
SB-42-6301/01/200810032688Freightliner: abs fault codes due to connector water intrusion. on some trucks, the abs module was moved into the cab. this required a connector to be placed under the cab, behind the front steering axle, on the frame rail. if this conn04/28/2010
SERVICE BRAKES, AIR - ANTILOCK - INTERCONNECTING ASSEMBLY(WIRING)
SB-42-6301/01/200810032688Freightliner: abs fault codes due to connector water intrusion. on some trucks, the abs module was moved into the cab. this required a connector to be placed under the cab, behind the front steering axle, on the frame rail. if this conn04/28/2010
STRUCTURE
FSB-54-22408/01/200810027084Freightliner trucks: new severe duty taillight and trailer pdms (power distribution modules).for replacing existing pdms on trucks. the design improvements protect against water and dust intrusion. *pe01/07/2009
SUSPENSION - REAR - AXLE - NON-POWERED AXLE ASSEMBLY
35501/01/2007355A10022818Arvinmeritor rear drive axle lock screws. *kb09/28/2007
WHEELS - LUGS/NUTS/BOLTS
SB-33-2404/01/200910029985Freightliner truck: steer axle maintenance, aac and meritor 6000lb and 8000lb axles: this bulletin is to provide information on the recommended maintenance procedure to be added to dtna maintenance manuals for all models with these axle rat07/22/2009

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SUSPENSION - FRONT - HUB
RQ07003FREIGHTLINER LLC12/05/200703/26/2008FRONT WHEEL SEPARATION08V137000
 Odi is closing this investigation based on daimler truck north america 's (dtna) march 19, 2008, defect notification report which outlines dtna's intention to campaign 28,764 freightliner, sterling, and freightliner custom chassis vehicles [equipped with either arvinmeritor or axle alliance company 6,000 - 8,000 pound rated front axle assemblies utilizing a four piece spindle nut set] manufactured between january 26, 2000, and march 24, 2008.dtna has proposed providing a remedy for the currently installed four piece spindle nut systems which may lead to incorrect end play, [bearing] cone spin, excessive heat, degradation of lubrication, wear of the spindle nut [backface] and bearing journal, oil contamination with metal shavings, and premature bearing failure.continued operation may lead to a wheel separation.odi has relieved dtna of the responsibility to provide the information requested as part of this rq so that dtna could focus their efforts on investigation of the wheel separation issues and planning and implementing a responsive and timely field action (campaign).
SUSPENSION - FRONT - WHEEL BEARING
RQ07003FREIGHTLINER LLC12/05/200703/26/2008FRONT WHEEL SEPARATION08V137000
 Odi is closing this investigation based on daimler truck north america 's (dtna) march 19, 2008, defect notification report which outlines dtna's intention to campaign 28,764 freightliner, sterling, and freightliner custom chassis vehicles [equipped with either arvinmeritor or axle alliance company 6,000 - 8,000 pound rated front axle assemblies utilizing a four piece spindle nut set] manufactured between january 26, 2000, and march 24, 2008.dtna has proposed providing a remedy for the currently installed four piece spindle nut systems which may lead to incorrect end play, [bearing] cone spin, excessive heat, degradation of lubrication, wear of the spindle nut [backface] and bearing journal, oil contamination with metal shavings, and premature bearing failure.continued operation may lead to a wheel separation.odi has relieved dtna of the responsibility to provide the information requested as part of this rq so that dtna could focus their efforts on investigation of the wheel separation issues and planning and implementing a responsive and timely field action (campaign).
WHEELS - CAP/COVER/HUB
RQ07003FREIGHTLINER LLC12/05/200703/26/2008FRONT WHEEL SEPARATION08V137000
 Odi is closing this investigation based on daimler truck north america 's (dtna) march 19, 2008, defect notification report which outlines dtna's intention to campaign 28,764 freightliner, sterling, and freightliner custom chassis vehicles [equipped with either arvinmeritor or axle alliance company 6,000 - 8,000 pound rated front axle assemblies utilizing a four piece spindle nut set] manufactured between january 26, 2000, and march 24, 2008.dtna has proposed providing a remedy for the currently installed four piece spindle nut systems which may lead to incorrect end play, [bearing] cone spin, excessive heat, degradation of lubrication, wear of the spindle nut [backface] and bearing journal, oil contamination with metal shavings, and premature bearing failure.continued operation may lead to a wheel separation.odi has relieved dtna of the responsibility to provide the information requested as part of this rq so that dtna could focus their efforts on investigation of the wheel separation issues and planning and implementing a responsive and timely field action (campaign).

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, DIESEL
10/12/2006217167101/10/2004
 Dt: the contact stated while driving various speeds, the fuel line assembly burst without warning spraying diesel fuel onto the vehicle and the highway. the contact managed to park the vehicle on the side of the highway without further incident. the contact inspected the vehicle and determined the fuel lines were fractured into and needed replaced. a nhtsa recall, #05v469000 was performed on the vehicle concerning, the fuel system however, the recall did not remedy the problem. the dealership would not offer a second repair without charge under the recall. the manufacturer was alerted.
PARKING BRAKE - DRIVELINE - HYDRAULIC
03/06/2004010003/06/2004
 (1) design (2) parking brake allows vehicle to move as much as 4 inches after setting. unable to hook-up trailer without 2 people. damaged hitch. (3) freightliner claims it can not be fixed.*ak
SERVICE BRAKES, AIR - ANTILOCK
06/07/20041
 The freightliner tractors we are now using at yellow transportation, in nationwide service, have a problem with the foot brakes. the brakes, when applied, are very slow to release. i feel this could cause a serious problem on slick surfaces. we usually pull twin trailers behind these tractors--and they are sleeper cabs, two man operation. the brakes will often drag the vehicle to a stop, even when no pressure is being applied.(as when coming to a red light-the light changes,brakes are released, but the vehicle continues to slow and will come to a stop). *jb
SUSPENSION
11/01/200570000204/29/2004
 2004 feightliner m2 .on tuesday nov. 1st 2005 with no warning whatsoever my right front wheel came off with lug nuts and brake drum still attached nearly lost truck but kept it steady until i could stop it .wheel bearing and spindle failure was said to be the cause. replaced whole front axle and both sides wheel bearings under warranty. keep in mind that this was interstate posted speed of 65 mph. now at 112000 miles 42k later i go to get new tires and balance and what do you know now the driver side has given warning and it is 1/8 inch from disaster wheel bearing and spindle again. have found nothing on any recalls on these defects. p.s. 75% of our nations school children are riding around on this same chassis. *jb
03/06/200401003/06/2004
 (1) poor engineering. (2) front axel rated capacity is inadequate for vehicle (3) freightliner speciality vehicles advised of saftey issue 06/04/04, & freightliner on 09/08/04. they have taken no action to date. *ak

Car dealers selling


StateCityZipNamePhone
ALDOTHAN36303FREIGHTLINER OF SOUTHERN ALABAMA334-793-4455
NCGREENSBORO27409TRIAD FREIGHTLINER8008221750
OKCLINTON73601FREIGHTLINER SPECAILLY VEHICLES(800) 358-7624
OKCLINTON73601FREIGHTLINER SPECIALTY VEHICLES(800) 358-7624