Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
EXTERIOR LIGHTING
06E032000TOM MOTORSPORT, INC. E (Equipment)84504/17/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)04/18/200604/18/2006571108
Defect SummaryCertain eagle eyes and sonar headlights and corner lights sold as aftermarket for use on 1988-2005 honda civic, 1990-2005 honda accord, and 1990-2001 acura integra passenger vehicles listed above. headlights and corner lights that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Corrective SummaryTom motorsport will notify owners and offer reimbursement for the purchase of noncompliant lights. the recall began april 17, 2006. owners may contact tom motorsport at 626-968-4007.
NotesThis recall only pertains to aftermarket lights and has no relation to any original equipment installed on any vehicles manufactured by american honda motor company.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
06E026000PRO-A MOTORS, INC. E (Equipment)6194404/03/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)03/23/200603/23/2006571108
Defect SummaryCertain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Corrective SummaryPro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
NotesThis recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled lamp model numbers.customers may contact the national highway traffic safety administration
06E064000TRADESONIC E (Equipment)4029OVSCHONDA (AMERICAN HONDA MOTOR CO.)07/17/200607/17/2006571108
Defect SummaryCertain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryLack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
Corrective SummaryTradesonic will notify owners and replace the lamps free of charge. the recall is expected to begin during july 2006. owners may contact tradesonic at 626-934-8884.
NotesThis recall only pertains to tradesonic aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled
06E038000ALFAOTTO AUTO ACCESSORIES E (Equipment)72405/10/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)05/08/200605/08/2006571108
Defect SummaryCertain alfaotto combination headlamps sold as replacement lamps for use on the above listed passenger vehicles. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Corrective SummaryAlfaotto will notify owners and replace the headlamps free of charge. the recall began on may 10, 2006. owners may contact alfaotto at 626-656-2992 or visit their website at www.alfaotto.com.
NotesCustomers may contact the national highway traffic safety administration
06E040000E SPEED RACING E (Equipment)164805/10/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)05/15/200605/18/2006571108
Defect SummaryCertain e speed racing combination lamps sold as replacement equipment for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Corrective SummaryE speed racing will notify owners and offer to repurchase the lamps. the recall began may 10, 2006. owners may contact e speed racing 909-923-3636.
NotesThis recall only pertains to e speed racing aftermarket combination lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled lamp model numbers.customers may contact the national highway traffic safety administration
06E060000AAI MOTORSPORTS USA, LLC E (Equipment)8774508/01/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)06/29/200606/29/2006571108
Defect SummaryCertain aai motorsports combination lamps sold as replacement lamps for use on the above list passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryLack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash
Corrective SummaryAai motorsports will notify owners and replace the lamps free of charge. the recall began on august 1, 2006. owners may contact aai motorsports at 909-923-9188.
NotesThis recall only pertains to aai motorsports aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled lamp model numbers.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
06E044000J & A AUTO ACCESSORIES E (Equipment)121507/10/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)05/22/200605/23/2006571108
Defect SummaryCertain j & a auto accessories combination headlamps sold as replacement lamps for use on the above listed passenger vehicles. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Corrective SummaryJ & a auto accessories will notify owners and offer to repurchase the headlamps. the recall began on july 10, 2006. owners may contact j & a auto accessories at 310-327-4981.
NotesThis recall only pertains to j & a auto accessories aftermarket headlamp assemblies and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled
09E012000SABERSPORT E (Equipment)1627005/11/2009OVSCHONDA (AMERICAN HONDA MOTOR CO.)04/07/200904/07/2009571108
Defect SummarySabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment. these lamps do not contain the required amber side reflectors.
Consequence SummaryDecreased lighting visibility may result in a vehicle crash.
Corrective SummarySabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
NotesThis recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by sabersport.the list can be found under document search located at the bottom of your screen.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EXTERIOR LIGHTING - HEADLIGHTS
06E023000ANZO USA, INC. E (Equipment)29200005/09/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)03/13/200603/14/2006571108
Defect SummaryCertain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
Corrective SummaryAnzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo usa at 909-468-3688.
NotesThis recall only pertains to aftermarket headlamp assemblies manufactured by anzo and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
09E025000DOPE, INC. E (Equipment)4254007/28/2009OVSCHONDA (AMERICAN HONDA MOTOR CO.)05/11/200905/11/2009571108
Defect SummaryDope, inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment. these lamps do not contain the required amber side reflectors.
Consequence SummaryDecreased lighting visibility may result in a vehicle crash.
Corrective SummaryDope, inc. will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. at 1-626-272-1798.
NotesThis recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by dope, inc.the list can be found under document search located at the bottom of your screen. owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
06E025000POLI-AUTO, INC. E (Equipment)145005/02/2006OVSCHONDA (AMERICAN HONDA MOTOR CO.)03/21/200603/21/2006571108
Defect SummaryCertain poli-auto combination headlamp assemblies, p/nos. 11-728, 11-728d, 11-710, 11-419, 11-713, 11-703, 11-704, 11-708p, 11-735, 11-725, 11-726, 11-716 (p&c), 11-721-1, 11-733, 11-729, 11-730, and 11-732, sold as replacement lamps for use on certain passenger vehicles. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Corrective SummaryPoli-auto will notify owners and offer to repurchase the headlamps at its original purchase price. the recall is expected to begin during april 2006. owners may contact poli-auto at 305-477-1356.
NotesCustomers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
08E050000K2 MOTOR CORPORATION E (Equipment)192112/17/2008OVSCHONDA (AMERICAN HONDA MOTOR CO.)08/11/200808/14/2008571108
Defect SummaryK2 motor is recalling 1,921 aftermarket headlamps of various models sold for use on the above listed vehicles. these headlamps are missing the amber side reflex reflector which fails to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence SummaryWithout the amber side reflex reflectors, the lighting visibility may be affected, possibly resulting in a vehicle crash.
Corrective SummaryK2 motor will notify owners and offer a full refund. the recall began on decemeber 17, 2008. owners may contact k2 motor at 1-909-839-2992.
NotesThis recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles manufactured by honda, ford, or chrysler llc. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
EXTERIOR LIGHTING - HEADLIGHTS - SWITCH
SB-12-02504/17/201210044784Honda: to determine if headlight switches need to have connectors, and harness wires replaced, on certain vehicles, an inspection is required, with permission from owners. models civic gx, hybrid si and pilots. model years 2002-2005.07/27/2012

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
EXTERIOR LIGHTING - HEADLIGHTS
EA11012Honda (American Honda Motor Co.)09/12/201109/17/2012Low Beam Headlights Stop Illuminating12V136000
 This investigation was prompted by preliminary evaluation (pe) 11-017, and was based on reports from consumers alleging that both low beam headlights stopped illuminating simultaneously.some complainants also reported that the combination switch (switch) that controls the headlights and turn signals, and/or its electrical wiring harness connector were damaged by overheating.odi's pe information request letter asked honda for certain data on model years (my) 2002-2006 cr-v, 2003-2008 pilot, 2003-2008 element, 2001-2005 civic, and 2000-2001 s 2000 vehicles.analysis of complaint and honda data show that a complete low beam headlight circuit failure occurs in models with 2-bulb headlight systems (i.e., a single bulb on each side for high and low beam).models with 2-bulb systems include my 2002-2004 cr-v, 2003-2005 pilot, 2001-2003 civic, and 2003-2008 element.models with 4-bulb headlight systems (i.e., two bulbs on each side, one for high and one for low beam) have different electrical circuits for the headlights and do not experience the same failure mechanism as the 2-bulb system.my 2000-2001 s 2000 models with 2-bulb high intensity discharge headlights also have different electrical circuits for the headlights and do not experience the same failure mechanism.honda introduced the 4-bulb headlight system in cr-v in my 2005, in pilot in my 2006, and in civic in my 2004.on march 29, 2012 honda submitted a defect information report (dir) to recall 554,428 vehicles, including my 2002-2004 cr-v and my 2003 pilot.in the dir, honda stated that tension from the combination switch wiring harness to the electrical terminal for the low beam headlight circuit could cause a small amount of motion as the combination switch was operated.this motion, over time, can wear the surface of the terminal creating copper oxide, increasing electrical resistance, which may cause the terminal to melt within the harness connector.odi continued its investigation, and on august 31, 2012 honda submitted another dir to recall an additional 820,789 vehicles.this report included the my 2002 civic vehicles which were not subject to a prior safety recall (04v-086) for headlights, all of my 2003 civic, and my 2004-2005 pilot.honda's dir advised that operation of the turn signal switch lever at high speed and/or with heavy force can cause movement between the combination switch body and the sub-harness wiring connector.this can cause wear and continued movement can create copper oxide, increasing electrical resistance, and potentially causing the terminal to melt within the harness connector. please see both dirs at http://www-odi.nhtsa.dot.gov/recalls/ under safety recall 12v-136 for complete details.honda also provided additional information on the element model, stating that it was not recalled due to it's very low failure rate.honda sold 301,497 element vehicles in the united states and received 17 reports, while odi received one report (see voq 10395219).honda's technical explanation for the low rate, which was submitted under request for confidentiality, is that the headlight switch, as installed in the element, reacts differently to the forces applied to it as compared to the recalled models.see attachment for additional information.
EXTERIOR LIGHTING - HEADLIGHTS - HIGH/LOW BEAM DIMMER SWITCH
EA11012Honda (American Honda Motor Co.)09/12/201109/17/2012Low Beam Headlights Stop Illuminating12V136000
 This investigation was prompted by preliminary evaluation (pe) 11-017, and was based on reports from consumers alleging that both low beam headlights stopped illuminating simultaneously.some complainants also reported that the combination switch (switch) that controls the headlights and turn signals, and/or its electrical wiring harness connector were damaged by overheating.odi's pe information request letter asked honda for certain data on model years (my) 2002-2006 cr-v, 2003-2008 pilot, 2003-2008 element, 2001-2005 civic, and 2000-2001 s 2000 vehicles.analysis of complaint and honda data show that a complete low beam headlight circuit failure occurs in models with 2-bulb headlight systems (i.e., a single bulb on each side for high and low beam).models with 2-bulb systems include my 2002-2004 cr-v, 2003-2005 pilot, 2001-2003 civic, and 2003-2008 element.models with 4-bulb headlight systems (i.e., two bulbs on each side, one for high and one for low beam) have different electrical circuits for the headlights and do not experience the same failure mechanism as the 2-bulb system.my 2000-2001 s 2000 models with 2-bulb high intensity discharge headlights also have different electrical circuits for the headlights and do not experience the same failure mechanism.honda introduced the 4-bulb headlight system in cr-v in my 2005, in pilot in my 2006, and in civic in my 2004.on march 29, 2012 honda submitted a defect information report (dir) to recall 554,428 vehicles, including my 2002-2004 cr-v and my 2003 pilot.in the dir, honda stated that tension from the combination switch wiring harness to the electrical terminal for the low beam headlight circuit could cause a small amount of motion as the combination switch was operated.this motion, over time, can wear the surface of the terminal creating copper oxide, increasing electrical resistance, which may cause the terminal to melt within the harness connector.odi continued its investigation, and on august 31, 2012 honda submitted another dir to recall an additional 820,789 vehicles.this report included the my 2002 civic vehicles which were not subject to a prior safety recall (04v-086) for headlights, all of my 2003 civic, and my 2004-2005 pilot.honda's dir advised that operation of the turn signal switch lever at high speed and/or with heavy force can cause movement between the combination switch body and the sub-harness wiring connector.this can cause wear and continued movement can create copper oxide, increasing electrical resistance, and potentially causing the terminal to melt within the harness connector. please see both dirs at http://www-odi.nhtsa.dot.gov/recalls/ under safety recall 12v-136 for complete details.honda also provided additional information on the element model, stating that it was not recalled due to it's very low failure rate.honda sold 301,497 element vehicles in the united states and received 17 reports, while odi received one report (see voq 10395219).honda's technical explanation for the low rate, which was submitted under request for confidentiality, is that the headlight switch, as installed in the element, reacts differently to the forces applied to it as compared to the recalled models.see attachment for additional information.
EXTERIOR LIGHTING - HEADLIGHTS - SWITCH
EA11012Honda (American Honda Motor Co.)09/12/201109/17/2012Low Beam Headlights Stop Illuminating12V136000
 This investigation was prompted by preliminary evaluation (pe) 11-017, and was based on reports from consumers alleging that both low beam headlights stopped illuminating simultaneously.some complainants also reported that the combination switch (switch) that controls the headlights and turn signals, and/or its electrical wiring harness connector were damaged by overheating.odi's pe information request letter asked honda for certain data on model years (my) 2002-2006 cr-v, 2003-2008 pilot, 2003-2008 element, 2001-2005 civic, and 2000-2001 s 2000 vehicles.analysis of complaint and honda data show that a complete low beam headlight circuit failure occurs in models with 2-bulb headlight systems (i.e., a single bulb on each side for high and low beam).models with 2-bulb systems include my 2002-2004 cr-v, 2003-2005 pilot, 2001-2003 civic, and 2003-2008 element.models with 4-bulb headlight systems (i.e., two bulbs on each side, one for high and one for low beam) have different electrical circuits for the headlights and do not experience the same failure mechanism as the 2-bulb system.my 2000-2001 s 2000 models with 2-bulb high intensity discharge headlights also have different electrical circuits for the headlights and do not experience the same failure mechanism.honda introduced the 4-bulb headlight system in cr-v in my 2005, in pilot in my 2006, and in civic in my 2004.on march 29, 2012 honda submitted a defect information report (dir) to recall 554,428 vehicles, including my 2002-2004 cr-v and my 2003 pilot.in the dir, honda stated that tension from the combination switch wiring harness to the electrical terminal for the low beam headlight circuit could cause a small amount of motion as the combination switch was operated.this motion, over time, can wear the surface of the terminal creating copper oxide, increasing electrical resistance, which may cause the terminal to melt within the harness connector.odi continued its investigation, and on august 31, 2012 honda submitted another dir to recall an additional 820,789 vehicles.this report included the my 2002 civic vehicles which were not subject to a prior safety recall (04v-086) for headlights, all of my 2003 civic, and my 2004-2005 pilot.honda's dir advised that operation of the turn signal switch lever at high speed and/or with heavy force can cause movement between the combination switch body and the sub-harness wiring connector.this can cause wear and continued movement can create copper oxide, increasing electrical resistance, and potentially causing the terminal to melt within the harness connector. please see both dirs at http://www-odi.nhtsa.dot.gov/recalls/ under safety recall 12v-136 for complete details.honda also provided additional information on the element model, stating that it was not recalled due to it's very low failure rate.honda sold 301,497 element vehicles in the united states and received 17 reports, while odi received one report (see voq 10395219).honda's technical explanation for the low rate, which was submitted under request for confidentiality, is that the headlight switch, as installed in the element, reacts differently to the forces applied to it as compared to the recalled models.see attachment for additional information.

Consumer Complaints


Fail datemilesoccurencesPurchase date
EXTERIOR LIGHTING
12/15/20121019831
 One or more headlights often do not light when turned on. plug on headlight is not loose, fuses and relays have been replaced. *tr
12/15/2012101983
 One or more headlights often do not light when turned on. plug on headlight is not loose, fuses and relays have been replaced.
01/01/2012100000
 Tl-the contact owns a 2003 honda civic. the contact stated that while driving approximately 50 mph, with the headlights activated the driver's side low beam headlight failed to illuminate. the failure occurred intermittently. the vehicle was taken to an authorized dealer which made the repairs under a recall associated with nhtsa campaign id number 12v136000 (exterior lighting:headlights:switch). the contact stated less than twenty four hours after the repair was performed the air bag warning indicator began to illuminate continuously and the driver's side low beam headlight malfunction continued to occur. the vehicle was taken back to the dealer who informed the owner would be responsible for the repair expense; even though the recall remedy failed to correct the problem. the manufacturer was not notified of the defect. the approximate failure mileage was 100,000. pmb
01/01/2012100000
 Tl-the contact owns a 2003 honda civic. while driving approximately 50 mph, the headlights were activated; however the driver's side low beam headlight failed to illuminate. the failure occurred intermittently. the vehicle was taken to an authorized dealer which was repaired under a recall associated with nhtsa campaign id number 12v136000 (exterior lighting:headlights:switch). the contact stated less than twenty four hours after the repair was performed the air bag warning indicator began to illuminate continuously and the driver's side low beam headlight malfunction continued to occur. the vehicle was taken back to the dealer who informed the owner would be responsible for the repair expense; even though the recall remedy failed to correct the problem. the manufacturer was not notified of the defect. the approximate failure mileage was 100,000. js
10/03/2012133000
 Tl- the contact owns a 2003 honda civic. the contact stated that while traveling 30 mph, the headlights failed and the vehicle crashed into a yield sign. there were no injuries and the police were contacted. the vehicle was taken to the dealer who confirmed that the vin qualified for repairs under nhtsa campaign id number:12v136000 (exterior lighting:headlights:switch). the manufacturer was not made aware of the failure. the vehicle was not repaired. the failure and current mileages were 133,000. kmj
10/03/2012133000
 Tl- the contact owns a 2003 honda civic. the contact stated while traveling 30 mph the head lights failed and the vehicle crashed into a yield sign. the crash caused no injuries and the police were contacted. the vehicle was taken to the dealer. the dealer confirmed the vin qualified for free repairs under nhtsa campaign id number: 12v136000 (exterior lighting:headlights:switch) the manufacturer was not made aware of the failure. the vehicle was not repaired. the failure and current mileages were 133,00. rds
12/06/2011
 Left and right low beam headlight failure, high beam headlights operational.
08/17/201198345
 In august of 2011, i noticed a burning smell while using the low beam headlights. sometimes the smell was quite strong, but i could not find where it was coming from. until i could find the problem, i decided only to use the car when i did not need to use the headlights. a couple of times i had to use the lights. eventually, they stopped working and i had to find the problem. when i took the collar off of the steering column, i noticed that the connector to the headlight (combination switch) was melted. there was a greenish/blue corrosion on all of the terminals and it looks like the switch terminals are made of a different metal from the connectors. it now makes sense...two dissimilar metals can cause a galvanic reaction which leads to corrosion which leads to high resistance which leads to heat build up. current draw on the wire for the low beams is 9 amps. i also have fog lights connected to this wire, but through a relay that only draws 0.1 amps. i called honda and they state that my vin is not covered at this point. the local honda dealer claims that the cause is the fog light wire being connected to the low beam wire. my response is that wire only adds 0.1 amps to the circuit and cannot be the cause of the melted connector...the cause is from the corrosion at the terminals. after some research, i see that my headlight switch (part #35255-s5a-a02) is used on many honda products that have the same issue with melted connectors. these models include the civic, fit, insight, and crv. millions are being recalled for this, but honda will not include mine. they know there is a problem and have developed a repair kit...part # 35012-s5a-307 to remedy. it includes the switch, a connector, and some wire. a recall campaign needs to be started for the 2003 model year (like mine) and any year or model that this headlight switch (#35255-s5a-a02) is used in.
09/05/2011140000
 Tl* the contact owns a 2003 honda civic. the contact stated that the low beams were inoperable and had to utilize the high beam light for illumination. the vehicle was not inspected or repaired. the vin was not available. the failure and current mileage was 140,000.
09/05/2011140000
 Tl- the contact owns a 2003 honda civic. the contact stated that the low beams were inoperable and had to utilize the high beam light for illumination. the vehicle was not inspected or repaired. the vin was not available. the failure and current mileage was 140,000. kmj
09/05/2011140000
 Tl- the contact owns a 2003 honda civic. the contact stated the high beams and parking lights work on the vehicle, but the low beams do not. the contact has to use the high beams at night in order for the lights to work. the vehicle had not been inspected. the vin was not available.the failure current mileage was 140,000.rl
EXTERIOR LIGHTING - HEADLIGHTS
09/01/200666000107/24/2003
 Driver side headlight stopped working on dim only. changed bulb, but this bulb also did not work on dim. verified the bulb was good by trying it on the passenger side. the next day, the driver side headlight just started working again. 3 weeks later it went out again. this time i traced the wiring back inside the car to the inside fuse box. the wiring that goes out to that headlight comes from a plug that plugs into this fuse box. after wiggling this plug, the headlight came back on. however i can wiggle it and make it go off also. just wondering if anyone else has had this problem. *jb