Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SUSPENSION
00031000612/01/2008SB-00-03-10-006D10021115Information on tire radial force variation (rfv). 2008 and prior gm passenger cars and light duty trucks including 2008 and prior hummer h2, h3 and 2005-08 saab 9-7x and 2000-05 saturn l series and 2003-07 saturn ion. *kb updated 4/103/07/2007
05030900706/01/200510017518Revised shock absorber bolt tightening specification. *tt11/09/2005
05030700908/01/200510017370Vehicle wheel alignment requirements and recommendations. 2006 and prior passenger cars and light duty trucks. *tt11/04/2005
05030800604/01/200510017343Revised stabilizer shaft link replacement procedure and fastener tightening specifications. 1999 - 2005 chevrolet and gmc full size pickup and utility models. *tt11/03/2005
332410017176Service air suspension message after replacing the air suspension compressor assembly from a single stage compressor to a dual stage compressor. may also have a current or history code c0660 and/or c0712. *tt10/26/2005
02030700203/01/2005020307002A10014945Revised front caster and camber adjustment procedure. original not yet received. *tt05/12/2005
05030800201/01/200510013458Replacement of shock absorbers and struts and use of labor operation. this also includes 2005 and prior passengers cars and trucks also include saturn vehicles. *eh04/19/2005
000310003G01/01/2005000310003H10013432Gm new vehicle tire warranty program. *tt 1996-2005 passenger cars and light duty trucks. *tt04/19/2005
010310003A04/01/2004010310003B10012586Gm of canada new vehicle limited warranty tire program. 1996-2005 all passenger cars and light duty trucks. original was not received. *tt03/08/2005
010310012A04/01/2004010310012B10012588Guidelines for using e2020-wheel alignments, e2000-toe adjust and e0200, e0201, e0203, e0204-wheel balance. 1989-2005 passenger cars and light duty trucks. bulletin 01-03-10-012a not yet received. *tt03/08/2005
04039900106/01/200410012180New air suspension pressurization procedure. *eh02/16/2005
04031000104/01/2009SB-040310001E10011124Tire puncture repair procedures for all cars and light duty trucks. 2008 and prior gm passenger cars & light duty trucks (including saturn) and hummer h2, h3 and saab 9-7x. *tt updated. *kb updated 4/11/08. *nj updated 8/4/01/03/2005
04030700209/01/200410011063New alignment procedure for labor operation numbers e2020 and e2000. 2001-2005 passenger cars and light duty trucks. *tt12/28/2004
04031001209/01/200410011059Pitting and brake dust on chrome wheels. also includes 2005 and prior gm cars and trucks. *tt12/27/2004
000310002A05/01/2004000310002B10008509Chemical staining of chrome wheels. 2004 and prior passenger vehicles and trucks. *tt08/03/2004
0200301/01/200410007071Missing alignment dowel pin. all 1999-2004 chevrolet full size trucks and utilities, 1999-2004 gmc full size trucks and utilities, 2002-2004 cadillac full size trucks and utilities. *mr05/25/2004
0155501/01/200410005395D height specification missing from si. sit bulletin 1410632. *tt02/24/2004
000310003F04/01/2004000310003G10004750Gm new vehicle tire warranty program. including 1996 - 2004 passenger cars and light duty trucks and 2003-2004 hummer h2. this bulletin replaced bulletin 00-03-10-003d dated 01/2003. *tt this bulletin replaced bulletin 00-03-10-003f.01/06/2004
SUSPENSION - FRONT - CONTROL ARM - LOWER ARM
0192401/01/200410006501Front lower control arm change. *mr05/04/2004
SUSPENSION - FRONT - CONTROL ARM - UPPER ARM
06030800203/01/200610019852Revised upper control arm replacement. *tt05/05/2006
SUSPENSION - FRONT - HUB
60909/01/200410016192Front hub bearing grease leak. *sc09/02/2005
SUSPENSION - FRONT - SPRINGS - AIR SUSPENSION SYSTEM
3367A10017395Rear air suspension - trim height tool set. *tt11/07/2005
0818200408/18/200410013053Single rear air suspension compressor discontinued and is replaced with the dual air compressor used on the 2005 model. *tt04/06/2005
SUSPENSION - FRONT - SPRINGS - LEAF SPRING ASSEMBLY - U-BOLT, LEAF SPRING TO AXLE
334009/23/20063340C10020874Left front axle shaft difficult to remove. axle differential leak seal shaft. *kb01/25/2007
SUSPENSION - FRONT - WHEEL BEARING
30783078B10009621Grease leak from front hub bearing. *tt update. *tt10/13/2004
SUSPENSION - REAR
350310014906Rear air suspension leak-down. *tt05/11/2005
350910014909Vehicle sits low or the suspension sags overnight. *tt05/11/2005
347210014856Rear end of the vehicle appears to sag after the vehicle sits overnight or longer. *tt05/10/2005
3000A01/01/20043000B10008901Rear axle locking differential chatter shudder noise on turns. *mj08/25/2004
0166901/01/200410007169Squeak at rear of vehicle.*mr06/03/2004
SUSPENSION - REAR - SPRINGS - AIR SUSPENSION SYSTEM
34613641A10017239Rear air suspension in-op dtc c0563. *tt10/28/2005
313701/01/200410010006Rear air suspension compressor service part change. *sc11/03/2004

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SUSPENSION - FRONT
PE04080GENERAL MOTORS CORP.12/02/200410/28/2005STEERING KNUCKLE FRACTURE
 During the pe, odi investigated the hummer h2 for fractures which were occurring at the front steering knuckle lower boss.when the knuckle lower boss fractures, the lower ball joint stud is released and the entire knuckle and wheel/tire assembly separates from the vehicle.odi is upgrading this investigation to gain a full technical understanding of the factors which contributed to these failures.
SUSPENSION - FRONT - CONTROL ARM - LOWER BALL JOINT
PE04080GENERAL MOTORS CORP.12/02/200410/28/2005STEERING KNUCKLE FRACTURE
 During the pe, odi investigated the hummer h2 for fractures which were occurring at the front steering knuckle lower boss.when the knuckle lower boss fractures, the lower ball joint stud is released and the entire knuckle and wheel/tire assembly separates from the vehicle.odi is upgrading this investigation to gain a full technical understanding of the factors which contributed to these failures.
EA05017GENERAL MOTORS CORP.10/28/200504/30/2007HUMMER H2 STEERING KNUCKLE FAILURES
 Odi upgraded this investigation at the conclusion of pe04-080.the alleged defect involves the failure of the steering knuckle at the lower ball joint boss, resulting in a separation of the lower ball joint from the knuckle.a lower ball joint separation could result in a loss of steering and/or a disabled vehicle. it appears that the fractures of h2 steering knuckles can be attributed to wheel/tire collision forces being transferred directly to the steering knuckle.the original knuckle design appears to be sufficient for the h2 application.evidence from inspected vehicles, photographs, police reports and edr data indicates collision impact events placed stress on the steering knuckle causing it to fracture.further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists with regard to the subject component.the agency reserves the right to take further action on this issue if warranted.

Consumer Complaints


Fail datemilesoccurencesPurchase date
SUSPENSION - FRONT
02/12/2004590001
 Front wheels locking while making a right hand turn . this problem started after driving in the snow blizzard in the state of maryland. *tr
SUSPENSION - FRONT - CONTROL ARM - UPPER BALL JOINT
07/24/20043000203/22/2004
 Front wheel linkage failure, wheel fell off. my brother and i nearly died today from an accident in my mothers h2. we had just left a friends house and were traveling at about 35 mph when all of a sudden it seemed that the front driver side wheel broke free. the h2 violently swerved to the left and even though i am a big guy it was almost impossible to keep that 6000 lbs beast from swerving. i hit the brakes but those didn't seem to help since the brakes were still attached to the wheel which i could see was behind us from the side view mirror. the h2 tore through the opposite lane and slammed us into a ditch causing extensive damage to the drivers side. i can only thank god that we were fine and that there was no oncoming traffic at that time. the braking off of the wheel caused major wheel well and fender damage. the force of the wheel slamming into the well shattered the windshield and broke the side step. i had difficulty opening the door to get out because of the damage. when i got out i saw that the wheel was about 10 feet behind us. there were several suspension pieces still connected to it. the police officer had a hard time believing my story, but that is expected from them, the real painful thing is that my mother wont believe me either. i have read of several cases like this. this was a very scary accident, nothing is worse than loosing all control of a vehicle with a loved one inside, knowing that you are responsible for that person. *ak