Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - STORAGE
04V369000HYUNDAI CARIBBEAN-PUERTO RICOfrom 10/01/2001 to 11/09/2002V (Vehicle)91910/05/2004MFRHYUNDAI MOTOR COMPANY07/26/200408/02/2004571301
Defect SummaryCertain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 301, fuel system integrity a valve on the fuel tank assembly may not close properly. if a vehicle rolls over and the fuel tank assembly valve is not properly closed, fuel spillage may occur.
Consequence SummaryFuel spillage in the presence of an ignition source may result in a fire.
Corrective SummaryDealers will install an additional fuel tank assembly valve. the recall began on october 5, 2004. owners should contact hyundai de puerto rico at 1-800-981-0188.
NotesHyundai recall no. 066. customers can also contact the national highway traffic safety administration
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
04V178000HYUNDAI MOTOR COMPANYfrom 10/01/2001 to 11/09/2002V (Vehicle)26396806/30/2004MFRHYUNDAI MOTOR COMPANY04/09/200404/20/2004571301
Defect SummarySome passenger vehicles contain a fuel tank assembly valve that may not close properly. if a vehicle with a fuel tank assembly valve that is not properly closed were to roll over, fuel spillage may occur.
Consequence SummaryFuel spillage in the presence of an ignition source may result in a fire.
Corrective SummaryDealers will install an additional fuel tank assembly valve. owner notification began on june 30, 2004. owners should contact hyundai at 1-800-633-5151.
NotesHyundai recall no. 066. customers can also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
033601506/01/200310003283Fuel temperature sensor. *tt10/15/2003

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
11/05/2010
 When trying to fuel vehicle the nozzle will click off at 1 or 2 gallons. i have to repeatedly take the nozzle out and keep trying to refuel. the vehicle was taken to the dealer in which they dropped the gas tank and did something. i picked the vehicle up and went to refuel and the same problem still exist. just out of money. i see this is an on-going problem with this vehicle. there should be a recall.
08/15/2011104000
 Fueling problems. on near empty fuel tank the fueling hose will auto shut off after 1 to 2 gallons. i have to repeat start the fueling and it automatically shuts off after entering a gallon or two. have to gauge when tank is near full which can cause a fuel spill if overestimating and not being fill if underestimating. it seems to happen at pumps that have the newer nozzle. this is the first summer for this problem and it may be caused by the heat with the newer nozzles..
07/01/201192000
 Tl - the contact owns a 2003 hyundai sonata. the contact stated that while putting gas in the vehicle, fuel was spew back out. the contact mentioned that the gas tank could be completely empty and the failure would still occurred. the vehicle was taken to the dealer who stated that the gas line was too small which cause the fuel to be force in, as a result the fuel system needed to be rebuild. the manufacturer was not made aware of the failure. the vehicle was not repaired. the failure mileage was 92,000 and the current mileage was 94,000. pm
05/01/2011160000
 Tl* the contact owns a 2003 hyundai sonata. the contact stated that when attempting to refuel the vehicle, gasoline would spew back out from the filer neck and onto the ground. she was able to fuel small amounts at a given time however, it would take more than thirty minutes to fill the fuel tank to capacity. the vehicle was taken to the dealer in 2005 where they performed repairs under nhtsa campaign id number: 04v178000 (fuel system, gasoline:storage:tank assembly) however, the failure persisted. the manufacturer was advised of the failure and informed the contact to take the vehicle to the local dealer for diagnostic testing. the vehicle was not further repaired. the current and failure mileages were approximately 160,000.
05/01/2011160000
 Tl- the contact owns a 2003 hyundai sonata. the contact stated that when she attempted to fuel her vehicle that gas would spill back out onto the ground. she was able to fuel small amounts at a given time; however, it would take more than thirty minutes to fill the vehicle to its capacity. the vehicle was taken to the dealer in 2005 where they performed recall number: 04v178000 (fuel system, gasoline:storage:tank assembly) however, gas continued to spill out when fueling. the manufacturer was advised of the failure and informed the contact to take the vehicle to the local dealer for diagnostic testing. the current and failure mileages were approximately 160,000. bw
11/15/2010130000
 One day, while fueling my 2003 hyundai sonata, the pump clicked off after 1 gallon. from then on, it wouldn't let me fill more than 1 or 2 gallons without clicking off. since that day, this problem occurs every time i refill and every time my tank is near empty or half empty, so i know that's not the issue.
11/11/20091
 I own a 2003 sonata the engine light came on, i have an emission leak the machine says. i need help has this happened to any one else. also my gas problems, when putting gas in my car the gas cap clicks as if the tank was full when talking to local dealer all they want to do is quote prices!!!!!!!!! no explanation of why these thing are happening. *tr
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
09/01/20041
 The consumer believes he received poor service from the dealer while having recall repairs done because the dealer didn't provide him with a loaner vehicle. *nm recall# 04v178000. *sc
09/12/2003010
 Consumer's vehicle experienced fuel spillage as described in the fuel tank assembly valve/fmvss301 recall 04v178000. but this occurred not in a roll over situation, but when filling the fuel tank with fuel at the gas station.*ak
FUEL SYSTEM, OTHER
11/15/2010130000
 One day, while fueling my 2003 hyundai sonata, the pump clicked off after 1 gallon. from then on, it wouldn't let me fill more than 1 or 2 gallons without clicking off. since that day, this problem occurs every time i refill and every time my tank is near empty or half empty, so i know that's not the issue.