Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SUSPENSION
09V124000HYUNDAI-KIA AMERICA TECHNICAL CENTER INCfrom 07/13/2000 to 11/20/2003V (Vehicle)18828207/17/2009ODIHYUNDAI MOTOR COMPANY04/16/200904/16/2009
Defect SummaryHyundai is recalling 188,282 my 2001-2004 sonata and my 2001-2004 xg300 and xg350 vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. road salt applied in these jurisdictions during the winter months may result in progressive, internal corrosion of the front sub-frame on the vehicles, and may result in thinning or perforation of the sub-frame steel. the corrosion is frequently visible and often discovered during inspection or routine maintenance, and owners may also hear noises or notice tire misalignment and steering pull. if these signals are undetected or unheeded, the corrosion may progress and the forward mounting of the lower control arm may detach from the sub-frame.
Consequence SummaryIf that happens, the vehicle may lose drive power to the wheels, and the front wheel may make contact with the fender or wheel well, thereby increasing the risk of a crash.
Corrective SummaryDealers will measure the thickness of the front sub-frame and inspect the front sub-frame for corrosion damage and, if necessary, the front sub-frame will be replaced with a new sub-frame that incorporates additional holes in the upper and lower panels. if the front sub-frame does not require replacement, the dealer will add drainage holes to the sub-frame and will treat the sub-frame with rust-proofing material to stop the corrosion process. this procedure will be performed free of charge. the recall is expected to begin during april 2009. owners may contact the hyundai customer assistance center at 1-800-633-5151.
NotesHyundai recall no. 089.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SUSPENSION - FRONT - STABILIZER BAR
025000705/01/2002633853Subject regarding rear stabilizer bar bushing replacement-noise repair procedure. *jg09/25/2002

Consumer Complaints


Fail datemilesoccurencesPurchase date
SUSPENSION
11/07/2011
 We own a hyundai 2001 xg300 which has severe corrosion and rust on the sub frame. since november, we had different work performed on the car. all the mechanic have said that the corrosion and rust is severe and is effecting the suspension and other mountings to the frame. the carbon emission evaporator needed to be replaced and the dealership to get it to mount had to use plastic zip ties due to the amount of rusts and holes in the frame. the dealership mechanics have stated that the car is unsafe to drive due to the rear tire is not fully attached and need welding work to be performed. this is due to the severe corrosion. the controller arm of the rear right passenger side needs to be replaced, both rear upper control arm were replaced. the regional district manager for the northeast says this is normal corrosion for a 10 year old car.
10/20/200324000109/01/2001
 Tl*the contact owns a 2001 hyundai xg300. the contact stated that the vehicle would pull to the right when she drove various speeds including approximately 35 mph. she noticed the failure in october 2003. the tires were checked and aligned; however, the failure continued to occur. a local mechanic stated that the front subframe was corroded. she later inquired about recall 09v124000, suspension and was told that her vehicle was not included. she also stated that in august 2007 she noticed that the srs light was illuminated. the vehicle was inspected and it was cited that the srs light was on because of a faulty wire which was connected to the front seat and could not be adjusted. the vehicle would have to be taken apart to confirm that the wire was faulty. she also was informed that recall 02v105000, air bags, side/window was related to her failure but did not include her vin. in july 2009, she noticed that the fuel tank would not take gasoline. she felt as if it was because of the fuel tank assembly valve but it was not confirmed by an inspector. the vehicle rejected the fuel and caused spillage. she called the manufacturer and was advised that they could not assist her. the current mileage was 78,225. the failure mileage was approximately 24,000. updated 02/17/10. *lj the transmission was replaced, due to vehicle not going into drive at times. updated 02/19/10
07/23/200113173406/20/2001
 Traveling at 45 to 55 mph, engine stalled and check engine light came on. it led to lost of power and acceleration on the vehicle. *la the vehicle was taken to the dealer several times, because the engine light continued to illuminate. the consumer stated the air bag light illuminated, there was a cracking sound under the vehicle, there was a wind noise and a vibration coming from the vehicle. the injectors, gaskets, ignition sensor and throttle body were replaced. *jb
SUSPENSION - FRONT - STABILIZER BAR
10/26/2001826001610/08/2001
 Tl*the contact owns a 2001 hyundai xg300. since the vehicle was purchased, the contact has experienced suspension failures, but mainly with the stabilizer bars. she stated that the front of the vehicle would attempt to drive straight while the rear of the vehicle would fishtail. she had to purchase several tires because they were constantly ruined by the suspension. the contact also stated that the power steering hose kept malfunctioning. she went to the dealer sixteen times concerning the stabilizer bars failing. she has all of the paperwork concerning each failure. the current and failure mileages were 82,600. the consumer stated she has over 52 copies of repair for this vehicle please notify her if we need the information. updated 07/18/07 *tr