International 4400 2003

Model 4400 made in 2003 by International got 4 consumer complains there are 4 recalls as well as 6 service bulletins. Consumer complaints with reference, among others things, to engine and engine cooling, service brakes, air and service brakes, hydraulic. Technical service bulletines regarding electrical system, power train and (pws). There were some recalls concerningparking brake, service brakes, air and service brakes, hydraulic.

Model 2003

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
PARKING BRAKE - CONVENTIONAL
02V260000INTERNATIONAL TRUCK AND ENGINEfrom 11/16/2000 to 04/19/2002V (Vehicle)1120412/30/2002MFRNAVISTAR, INC09/20/200209/26/2002
Defect SummaryOn certain medium and heavy duty trucks built with driveline parking brake codes 04gar, the parking brake assembly may not hold the vehicle in position when set. factors contributing to this possibility are as follows: (1) cracked or broken cams; (2) loose or broken anchor bolts; (3) initial shoe diameter not set properly during assembly, which can lead to progressive component damage; (4) bent adjuster levers that cannot function; or (5) automatic adjuster cables that are disconnected.
Consequence SummaryIf the parking brake does not function properly, the vehicle could roll, without warning, after the parking brake lever has been set, increasing the risk of a crash.
Corrective SummaryDealers will replace the cam, lever, and bolt. owner notification began december 30, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesAlso, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SERVICE BRAKES, AIR - SUPPLY - HOSES, LINES/PIPING, AND FITTINGS
03V317000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 02/19/2001 to 07/22/2003V (Vehicle)68610/03/2003MFRNAVISTAR, INC08/27/200308/28/2003571121 S5.7.1
Defect SummaryCertain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 121, air brake systems. the primary and secondary air supply hoses from the foot valve to the primary and secondary air tanks were improperly routed at the tank.
Consequence SummaryIf the primary air circuit is damaged, the brakes will not apply when the brake pedal is depressed increasing the risk of a crash.
Corrective SummaryDealers will inspect and repair vehicles. owner notification will be completed by october 3, 2003. owners who take their vehicle to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesInternational recall no.03514. customers can also contact the national highway traffic safety administration
SERVICE BRAKES, HYDRAULIC
03V024000INTERNATIONAL TRUCK AND ENGINEfrom 07/16/2002 to 01/14/2003V (Vehicle)14602/24/2003MFRNAVISTAR, INC01/28/200302/05/2003571105 S5.3.1
Defect SummaryCertain school buses and heavy duty trucks built with hydraulic brakes and an air powered parking brake (brake code 04gas) fail to comply with the requirements of federal motor vehicle safety standard no. 105,
Consequence SummaryWithout the brake monitor module, the brake warning light will not come on during the initial key-on cycle and will not come on to warn the operator if there is a loss of hydraulic pressure in the brake system, a loss of power steering flow, or if the emergency brake booster motor is not functioning.
Corrective SummaryDealers will install the hydraulic brake monitor module. owner notification is began during february 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesInternational recall no. 03501. customers can also contact the national highway traffic safety administration
STEERING - LINKAGES - LINK - DRAG - CONNECTION
02V095000INTERNATIONAL TRUCK AND ENGINEfrom 01/25/2002 to 01/31/2002V (Vehicle)15504/15/2002MFRNAVISTAR, INC03/22/200203/27/2002
Defect SummaryOn certain trucks, the cotter pin that goes through the drag link ball stud at the connection to the pitman arm is missing. this pin prevents the castle nut from loosening.
Consequence SummaryIf the nut loosens and comes completely off the drag link ball stud, the drag link could detach resulting in a loss of steering control.
Corrective SummaryDealers will inspect the vehicle and install a cotter pin if it is missing. owner notification began april 15, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesConsumers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
043806/22/200410007999Hvac setting fault code 613-14-1-6 prematurely. *mj07/19/2004
031803/18/200310002299Circuit diagram - code 60abb, lectra-shift pto control. *tt08/20/2003
POWER TRAIN - AXLE ASSEMBLY - AXLE SHAFT
IK-140002006/04/201210044295International: on certain model trucks built in brazil and south africa the axle shaft fastener is broken and the axle flange gasket is leaking. *pe06/06/2012
(PWS)
IK-080021906/04/201210044293International/navistar: a new design aps sensors (accelerator position sensor) has been developed to replaced open/closed ivs switches in old sensors. *pe06/06/2012
SEATS
03160103/01/200310002301Seat back wear. *tt08/20/2003
SUSPENSION - FRONT - SPRINGS - AIR SUSPENSION SYSTEM
04030310/01/200410010691Air suspension dump operation with dual second solenoid control valves. international 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600. start date 09/05/2003. *tt12/06/2004

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
12/09/20091610001
 We've had two engine failures with this truck. the first occurred at 121,000 miles when an o-ring on a cylinder sleeve failed letting coolant fill the crankcase and requiring a complete engine overhaul that cost us over $6,000 dollars. the truck was more than 3 years old so we had to pay for the repairs. after putting only 40,000 miles on the rebuilt engine it has thrown a rod out the side of the block completely ruining the engine. it will have to be replaced at an estimated cost of $16,000. we have contacted navistar because the service technician said both failures were caused by poor workmanship, defective materials, or faulty design. navistar has refused to stand behind their product. *tr
SERVICE BRAKES, AIR
10/19/20041
 The consumer stated that he has been having problems with his brakes. he stated that when it is raining the brakes failed. he also stated that once he went straight through a stop sign. the consumer stated that this truck with these faulty brakes has caused him to have a accident. he says he took the truck to the dealer and was told all they could find is when it rains the relay valve gets wet, so they think it is a short somewhere. *jb
SERVICE BRAKES, HYDRAULIC - ANTILOCK
09/23/2004109/03/2003
 It was raining brakes failed i rearended a car on 8-16-04 an international dealer found faults in the abs and nothing was done to repair they found a valve relay shorted to ground output pin shorted to ground nothing was done to repair. *ak reference no 10097158 this truck my company voulanteerly put out service because it is not repaired
09/23/200499000409/03/2003
 Wet weather, brakes failed and there was an accident. nothing was done by manufacturer corky miller said if theres an accident than we'll do an investagation on the brakes. *ak

Car dealers selling


StateCityZipNamePhone
WIAPPLETONPACKER CITY INTERNATIONAL TRUCK INC