International 9200i 2003

Model 9200i made in 2003 by International got 8 recalls as well as 2 service bulletins. Technical service bulletines regarding electrical system and engine and engine cooling. There were some recalls concerningelectrical system and engine and engine cooling.

Model 2003

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
03V072000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 06/08/2001 to 11/04/2002V (Vehicle)88103/13/2003MFRNAVISTAR, INC03/06/200303/17/2003
Defect SummaryOn certain heavy duty trucks built with a detroit engine and a leece neville alternator. the electrical terminal at the alternator end of the cable that runs from the starter to the battery stud on the alternator may break off, due to vibration in the cable.
Consequence SummaryIf the terminal breaks off, the cab will lose all power, resulting in complete electrical failure and engine shutdown, which may result in a crash and potentially cause property damage, personal injury, or death.
Corrective SummaryDealers will reroute and rewire the wiring harness to the alternator. owner notification began on march 13, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesInternational recall no. 03506.customers can also contact the national highway traffic safety administration
ELECTRICAL SYSTEM - BATTERY - CABLES
05V296000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 04/01/2002 to 06/15/2005V (Vehicle)4960707/22/2005MFRNAVISTAR, INC06/24/200506/24/2005
Defect SummaryOn certain 4x2 and 6x4 heavy duty trucks, the positive battery cable between the batteries and the starter may rub against an electrical ground cable between the starter and frame rail.
Consequence SummaryThis chafing could cause an electrical short and/or fire.
Corrective SummaryDealers will inspect the vehicles to determine if any chafing has occurred between positive and negative cables. if there is no evidence of chafing, then a saddle clamp will be installed to ensure cables will not rub. if there is evidence of chafing, the damaged cables will be replaced and the swivel saddle clamp installed. the recall began on august 22, 2005. owners may contact international at 1-800-448-7825.
NotesInternational recall no. 05514.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
ELECTRICAL SYSTEM - WIRING - FRONT UNDERHOOD
04V307000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 06/02/2002 to 01/13/2004V (Vehicle)761009/08/2004MFRNAVISTAR, INC06/30/200406/30/2004
Defect SummaryOn certain heavy duty trucks, the engine electrical harness can chafe against sharp edges on the engine.
Consequence SummarySudden acceleration, activation of the engine compression brake, engine speed dropping to idle, alternator overload with possible fire, and a loss of engine ecm power resulting in engine shutdown could occur without warning.
Corrective SummaryDealers will inspect the harness to determine if it is damaged. if damaged, the engine harness will be repaired. all harnesses will be re-routed and stand-off brackets will be added. the recall began on september 8, 2004. owners can contact international at 1-800-448-7825.
NotesInternational recall no. 04511. customers can also contact the national highway traffic safety administration
ENGINE AND ENGINE COOLING
09V386000NAVISTAR, INCfrom 04/01/2003 to 12/21/2007V (Vehicle)952710/13/2009MFRNAVISTAR, INC10/05/200910/05/2009
Defect SummaryNavistar is recalling certain model year 2003 through 2008 heavy trucks manufactured between april 1, 2003 and december 21, 2007, equipped with caterpillar c15 engines. the variable valve actuation (vva) oil line may wear against the p-clips retaining the oil line, causing an oil leak.
Consequence SummaryAn oil leak could result in a fire.
Corrective SummaryNavistar is working with caterpillar to repair the engines free of charge. please see 09e-020. the safety recall began on october 23, 2009. owners may contact caterpillar at 1-800-447-4986 or navistar at 1-260-461-1890.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EQUIPMENT - RECREATIONAL VEHICLE
04V100000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 04/01/1994 to 06/16/2002V (Vehicle)8331207/16/2004MFRNAVISTAR, INC02/27/200403/04/2004
Defect SummaryOn certain conventional trucks equipped with pro-sleeper berths, water intrusion can be found in the bunk control panel area and pool in the tops of the dome light, tv/vcr, and or refrigerator power switches.
Consequence SummaryThe circuit boards in the switches could heat up , possibly produce a flame or fire, and cause property damage, personal injury, or death.
Corrective SummaryDealers will install a water shield over the back of the entire bunk control panel. owner notification began on july 16, 2004. owners should contact international at 1-800-448-7825.
NotesInternational recall no. 04503.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
02V309000INTERNATIONAL TRUCK AND ENGINEfrom 07/22/2002 to 08/16/2002V (Vehicle)25212/17/2002MFRNAVISTAR, INC11/15/200211/19/2002
Defect SummaryOn certain heavy duty trucks, the bolts and locking nuts used to hold the brake spiders or brake anchor plates tight to the axles were under-torqued on the right side of the vehicles. if the clamp load on the bolts is not sufficient, the anchor plate may move when the brake is applied in either the forward or reverse direction.
Consequence SummaryThis movement could cause individual brake components to fail or eventually fatigue all the anchor plate mounting bolts. if all the bolts break due to failure, a complete loss of braking at a wheel end could occur.
Corrective SummaryDealers will inspect and tighten all suspect bolts. new wheel seals and new bolts will be installed where applicable. owner notification is expected to begin during december 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesAlso, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
TRAILER HITCHES - FIFTH WHEEL ASSEMBLY
03V220000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 02/01/2001 to 02/28/2003V (Vehicle)13MFRNAVISTAR, INC06/18/200306/19/2003
Defect SummaryOn certain heavy duty trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld under certain loading conditions.
Consequence SummaryIf left undetected or corrected it could lead to the separation of the fifth wheel top plate from its mounting structure, possibly resulting in a crash
Corrective SummaryDealers will replace the bracket pins and repair instructions free of charge. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact jost international at 616-846-7700 or by email to recall@jostinternational.com or international at 1-800-448-7825.
NotesInternational recall no. 03511.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
UNKNOWN OR OTHER
03V073000INTERNATIONAL TRUCK & ENGINE CORPORATIONfrom 01/21/2002 to 06/14/2002V (Vehicle)3503/17/2003MFRNAVISTAR, INC03/06/200303/17/2003
Defect SummaryOn certain heavy duty trucks built with international code 16sch (lower bunk webbing restraint). four bolts hold the bunk webbing restraint latch brackets to the bunk base. these bolts were supposed to be grade 8 bolts but grade 5 bolts were installed.
Consequence SummaryIn the event of a crash, the restraint may not contain the occupant as required by federal motor carrier safety regulation 393.76
Corrective SummaryDealers will inspect and replace all grade 5 bolts with grade 8 bolts. owner notification began on march 17, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
NotesInternational recall no. 03507.customers can also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
04080101/01/200410005765Slight glow in the parking brake indicator lamp when the parking brake is not applied. *tt03/15/2004
ENGINE AND ENGINE COOLING - ENGINE
04120503/01/200410007873Clutch damper interference with flywheel botls on caterpillar 3406e, c-15, c-16 engines. *mj07/14/2004