Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
FUEL SYSTEM, GASOLINE - STORAGE
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/2009CRASH RELATED FUEL TANK FIRE/LEAK
 In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/2009CRASH RELATED FUEL TANK FIRE/LEAK
 In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/2009CRASH RELATED FUEL TANK FIRE/LEAK
 In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles.

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
09/15/20030
 My main concern is that i have a paint peeling problem on the hood of my car. originally i just thought that it was my car but there are 2 other people in my office building with the same color, year make and model as my car and we all have the paint peeling problem in the same areas.
07/10/1995
 Driving and engine light came on driver stopped car and fire had begun in rear of vehicle. *ak
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
06/25/20011
 The exhaust manifold is leaking. nlm
FUEL SYSTEM, GASOLINE - DELIVERY
05/01/19961
 Fuel line leak caused vehicle fire.
05/29/1996
 Owner states that her vehicle caught on fire ,owner was told it was a faulty fuel line .she had problem corrected but owner states that while driving vehicle again she smelled gas .owner is concerned that vehicle may catch fire again. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
05/06/20041096285
 Intermittently vehicle hesitated and had low fuel pressure. this resulted in fuel pump failure. the failure occurred because debris was coming off the fuel tank and clogged the fuel lines and pump. fuel pump and fuel filter were replaced 3 times within a month. the fuel regulator was replaced twice, but failure recurred. also, consumer contacted manufacturer, who provided little assistance. *ak
10/15/2002
 While driving at 65 mph, vehicle began to spudder and engine died. vehicle was towed to jeep, and jeep feels that fuel tank, but only replaced pump. could not give reason why tank needs replacing. fuel pump and tank are being replaced now. please provide any further information. ts
11/09/20001004/01/1996
 When runnning it runs normally and then when you shut it off it will not start up we have changed the fuel filter and the plug wires also new battery and cap and rotor and put a new fuel pump relay switch and also 20.00 of gas and some injector cleaner and still will not start after shutting off . *ak
05/20/20001
 Possible fuel pump failure caused the vehicle not to start, after sitting overnight the vehicle starts and drives properly. nlm
08/24/1998106/01/1996
 Fuel pump relay failed.
09/27/19931012/01/1993
 The fuel pump has been replaced (10) times by different dealerships because the fuel pump just quits. the first replacement in september of 93, and the last replacement in july of 97, with 56,000 miles. chrysler is not able to find the problem with the jeep. *ak fuel tank has also been replaced. female end of seat belt was sticking. *slc
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
04/19/20032
 I am a senior adjuster at progressive ins and have notice a serious common problem happening with 93 & up jeep grand cherokees with a v8 engine. i'm sure it is due to the harsh environment in the southwest but could very well be possible and just due to age. the problem is that the plastic crossover hose on the fuel rail is rupturing and spraying fuel on the distributor resulting in an immediate engine fire at the rear of engine and can be a serious threat to occupants. i have not been successful in locating any recalls or having chrysler dealers help me in bringing this to chrysler's attention. please assist in bringing some attention to this matter before serious injury results. to date i have had to identical claims within one month-both v8 models 1993 & 1994 with a little over 100k miles well maintained vehicles.
06/20/2001106/30/1993
 At 91,680 miles, while traveling at highway speed of 60-65 mph, noticed a fuel smell coming into vehicle. vehicle taken to dealer, and informed that problem was a fuel rail leakage.*ak location of fuel line to engine caused fuel line to rupture due to vibration, appears to be due to design of location of the fuel line per dealer. *slc
11/09/20001004/01/1996
 When runnning it runs normally and then when you shut it off it will not start up we have changed the fuel filter and the plug wires also new battery and cap and rotor and put a new fuel pump relay switch and also 20.00 of gas and some injector cleaner and still will not start after shutting off . *ak
07/27/1995
 Fuel line that provides fuel supply to engine disengaged from retaining clip; fuel line came in contact with a moving part causing fuel line to rupture. tt
01/20/1995
 Engine compartment fire, vehicle was parked for a period 5 mins. under the hood fire fuel line leak, ea94-016 active. tt
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
08/10/2001
 Fuel was leaking from vehicle. there was also a fuel smell inside and outside of vehicle. took vehicle to dealer, and dealer replaced fuel injectors, but problem still existed. please add vin. *ak
05/07/2001110/01/1993
 93 jeep grand cherokee car fire (5/7/2001; about 4:15 pm)i have a story to relate; hopefully there might be something to learn from itmy wife and i were traveling to bwi to drop off our son so he could catch a plane back to chicago. a few miles before the i-695 n exit, we started smelling a burnt rubber or perhaps exhaust type of smell. my son was driving and i suggested he get in the outside lane and slow down to see of the smell got worse or went away. all the engine gauges read fine. as we were trying to decide what to do, the car suddenly took a couple of hard jerks and there was a loud bang. the engine was still running, but the car was coming to a quick stop. we were in the outside lane, but right at the i-695 exit so there were 2 more exit lanes on our right. we couldn't get to the shoulder. the car came to stop quickly; it didn't appear to want to coast even when i suggested my son move the transmission lever to neutral. all of a sudden there was a lot of smoke coming out from under the rear of the car. at first i hesitated to get out of the car for fear of being hit by other traffic and we couldn't see to our rear because of the smoke. when i realized there was no traffic coming past us, i got out of the rear seat and looked under the car; there were flames. i yelled at my wife and son to get out of the car and we all went across to the shoulder of the road. the jeep burned totally. . later in speaking to the fire captain, he told us that the rear differential of the car had been cherry red. they had put 700 gallons on the car to put out the fire and cool of the differential. it appears the differential had failed (i believe it was the input bearing where the drive shaft connects), obviously gotten very hot, and locked up causing the drive shaft to break off at the differential (that end of the drive shaft was resting on the ground). when the things started breaking, there must have been some rupture of a fuel line or the fuel tank; then there was fire.*a
07/01/1997304/01/1993
 While starting and driving smelled fuel. 3 out of 6 fuel injectors injectors have failed, allowing fuel to leak externally, creating a fire hazard. *ak . #ak
06/16/19956
 Fuel shut off valve activated 5 times, causing vehicle to lose power. *sd
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
09/22/2004156439111/20/1999
 Gasoline fuel injectors leaking and causing fires on my 1993 jeep grand cherokee. *ak
09/15/1998
 Consumer expriencing ongoing problem with erratic operation. whenever vehicle comes to a stop, it appears to stall. also, whenever brakes are applied it would appear to accelerate at an high rmp, and vehicle would lose speed while driving . vehicle been inspected/repired by dealer, and condition still occurring. *ak
10/12/1996
 Replaced fuel injectors 3times, smelled gas and the fuel is leaking from the gas tank. the problem is still continuing. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
10/22/1998
 Design of the fuel tank does not offer proper shield to protect tank from road debris, resulting in punctured plastic fuel tank.
09/27/19931012/01/1993
 The fuel pump has been replaced (10) times by different dealerships because the fuel pump just quits. the first replacement in september of 93, and the last replacement in july of 97, with 56,000 miles. chrysler is not able to find the problem with the jeep. *ak fuel tank has also been replaced. female end of seat belt was sticking. *slc
01/22/1996107/15/1993
 Fuel tank leaked.
09/11/199608/01/1992
 Leakage around a grommet in the top of the gas tank at the emmision control valve caused spillage of gas. *ak
10/24/19961
 Pin hole in fuel tank wore through, causing gas leak.
09/05/1995207/16/1992
 Fuel tank leaked in two places, rubber/teflon seals, entire tank, replaced created fire hazard. tt consumer states sending unit gaskets also leaking. *slc
07/18/19951
 Filled up the gas tank, notice leakage in the garage, replaced leaking gas tank seal. tt
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
10/10/1999
 Three engine mounts broke off, causing the engine to drop and caused a crash. also when filling the fuel tank, gasoline spills over due to a defective fuel filler tube which may cause a fire. please provide further information. *ak
FUEL SYSTEM, OTHER - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
05/06/20041096285
 Intermittently vehicle hesitated and had low fuel pressure. this resulted in fuel pump failure. the failure occurred because debris was coming off the fuel tank and clogged the fuel lines and pump. fuel pump and fuel filter were replaced 3 times within a month. the fuel regulator was replaced twice, but failure recurred. also, consumer contacted manufacturer, who provided little assistance. *ak