Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
06E011000AIRTEX PRODUCTS E (Equipment)729101/25/2005MFRCHRYSLER GROUP LLC02/01/200602/01/2006
Defect SummaryCertain aftermarket airtex electric fuel pumps installed for use as replacement equipment for certain 1997-2004 jeep wrangler; 1997-2001 jeep cherokee; 1997-2004 jeep grand cherokee; and 2000-2003 dodge dakota vehicles. the plastic electrical grommet connectors at the top of the fuel pump module are not compatible with automotive fuels and may degrade causing a potential leak path for fuel.
Consequence SummaryIn the presence of an ignition source, a fuel leak could result in a fire.
Corrective SummaryAirtex will notify its customers and will replace the affected fuel pumps free of charge. the recall began on january 25, 2006. owners may contact airtex customer service department at 1-800-880-3056.
NotesThis recall only pertains to aftermarket airtex electric fuel pumps and has no relation to any original equipment installed on jeep grand cherokee, cherokee, wrangler, or dodge dakota vehicles manufactured by daimlerchrysler.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
02V104000DAIMLERCHRYSLER CORPORATIONfrom 06/01/1998 to 03/05/2002V (Vehicle)111532205/13/2002MFRCHRYSLER GROUP LLC04/08/200204/15/2002
Defect SummaryOn certain sport utility vehicles equipped with a 4.0l engine only, the design of the intake and exhaust manifolds could allow debris to accumulate at the #3 cylinder location.
Consequence SummaryThis could result in a vehicle fire.
Corrective SummaryDealers will install a manifold shield to modify the air flow characteristics and to prevent the accumulation of debris in the area of the #3 cylinder. owner notification began may 13, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
NotesDaimlerchrysler recall no.b06.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
FUEL SYSTEM, GASOLINE - STORAGE
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/2009CRASH RELATED FUEL TANK FIRE/LEAK
 In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/2009CRASH RELATED FUEL TANK FIRE/LEAK
 In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
PE10031CHRYSLER GROUP LLC08/23/201006/14/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.
EA12005CHRYSLER GROUP LLC06/12/2012Crash Related Fuel Tank Fires
 Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104
PE10031CHRYSLER GROUP LLC08/23/2010Crash Related Fuel Tank Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/200908/23/2010Fuel Storage System Crash Related Fires
 In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles.
DP09005CHRYSLER GROUP LLC11/06/2009CRASH RELATED FUEL TANK FIRE/LEAK
 In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles.

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
04/14/20091050001
 Over the past three years my power windows slid down. one left rear a few years ago slid down as we were going down the road. rt passenger side down about a year later. january 2nd my passenger side window did the same. i took it into the shop and mechanic said it was the regulator, it would be 300.00 to fix it, he said yep that's common in jeeps. i have a friend who has a 2002 jeep, same problem with all four.... i'm a single mother, single grandmother that cant spare that kind of money. yesterday 04/14/2009 i walked out to my jeep to discover the window was down. thought wow i don't remember leaving my window down because i have sound equipment i would hate to have stolen. it was chilly out that morning, tried to roll it up.... guess what? now all of my power windows are broken due the regulators. fuel pump, and injectors are my problem too. oh yeah!!!!!!!!!! let me add the heater core to that. i love my jeep... i take good care of it, it looks brand new. the oil is changed with the best money can buy and on time every time if not sooner. *tr
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
07/18/2002
 Debris is accumulating in intake manifold, and could result in a fire. dealer notified.*ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
09/13/2007710003
 Fuel pump failures, first one failed at 35,000 miles, the second at 42,000 miles, and now the third at 71,000 miles. towing charges, rental cars etc. chrysler customer service would only quote the warranty was expired-12,000miles/or 12 months. this time my cost is $724.00 for a new pump, $200.00 for rental,and $68.00 for towing. three fuel pumps in 71,000 miles is ridiculous and frustrating. no more chrysler products for me. *jb
03/24/200565450108/15/2003
 The o-rings in the fuel pump have apparently failed according to huffines jeep in plano, tx. they have told me that a technical service bulletin has been issued for the o-rings since 1999. i do not feel i should have to pay for the repairs of an obviously faulty part. my vehicle only has 65,000 miles on it.*ak
04/01/2003350003008/28/2001
 Bad gasket in fuel pump allows gasoline to flow back into the gas tank when the car is turned off.*ak
03/01/2001100000
 Harsh down shifting, results in loud clunking, rear tire squalling, and passenger discomfort. rough shifting into gears while parked. moaning brakes, warped rotors fuel pump deficiancies, and miscellaneuos electrical problems.
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
12/09/200745000100
 My 2001 jeep grand cherokee will not provide heat on the passenger side, only the driver's side. the vehicle also has some sort of electrical short and the entire system, including the radio will reset and start. in addition the fuel system is reluctant to pump fuel to the engine on a cold start. the dealerships advised me that the car is not built to last forever and the fuel issue and heating issue was typical. the expense however would be extreme for the heating and fuel issues to be $800 to $1200 for each repair. *tr
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
258901
 The dealership refused to perform the recall for the debris in the manifold 02 v 104 000 in a reasonable time frame. the dealership indicated there wasn't any risk. *jb
FUEL SYSTEM, OTHER
04/14/20091050001
 Over the past three years my power windows slid down. one left rear a few years ago slid down as we were going down the road. rt passenger side down about a year later. january 2nd my passenger side window did the same. i took it into the shop and mechanic said it was the regulator, it would be 300.00 to fix it, he said yep that's common in jeeps. i have a friend who has a 2002 jeep, same problem with all four.... i'm a single mother, single grandmother that cant spare that kind of money. yesterday 04/14/2009 i walked out to my jeep to discover the window was down. thought wow i don't remember leaving my window down because i have sound equipment i would hate to have stolen. it was chilly out that morning, tried to roll it up.... guess what? now all of my power windows are broken due the regulators. fuel pump, and injectors are my problem too. oh yeah!!!!!!!!!! let me add the heater core to that. i love my jeep... i take good care of it, it looks brand new. the oil is changed with the best money can buy and on time every time if not sooner. *tr
FUEL SYSTEM, OTHER - DELIVERY - FUEL PUMP
07/03/2003340001
 Consumer states vehicle is leaking fuel. dealer notified. *ak