Recalls
| Campaign | Manufacturer | Manufacturing date | Type | # of units affected | Date Owner notified Mfg | Recall Initiated by | Manufacturers of recalled vehicles/products | Report Recieved Date | Record Creation Date | Regulation Part Number | FMVSS Number | |||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP | ||||||||||||||||
| 06E011000 | AIRTEX PRODUCTS | E (Equipment) | 7291 | 01/25/2005 | MFR | CHRYSLER GROUP LLC | 02/01/2006 | 02/01/2006 | ||||||||
| Defect Summary | Certain aftermarket airtex electric fuel pumps installed for use as replacement equipment for certain 1997-2004 jeep wrangler; 1997-2001 jeep cherokee; 1997-2004 jeep grand cherokee; and 2000-2003 dodge dakota vehicles. the plastic electrical grommet connectors at the top of the fuel pump module are not compatible with automotive fuels and may degrade causing a potential leak path for fuel. | |||||||||||||||
| Consequence Summary | In the presence of an ignition source, a fuel leak could result in a fire. | |||||||||||||||
| Corrective Summary | Airtex will notify its customers and will replace the affected fuel pumps free of charge. the recall began on january 25, 2006. owners may contact airtex customer service department at 1-800-880-3056. | |||||||||||||||
| Notes | This recall only pertains to aftermarket airtex electric fuel pumps and has no relation to any original equipment installed on jeep grand cherokee, cherokee, wrangler, or dodge dakota vehicles manufactured by daimlerchrysler.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov. | |||||||||||||||
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | 06/14/2012 | Crash Related Fuel Tank Fires | ||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528. | ||||||
| EA12005 | CHRYSLER GROUP LLC | 06/12/2012 | Crash Related Fuel Tank Fires | |||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104 | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | 08/23/2010 | Fuel Storage System Crash Related Fires | ||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | Crash Related Fuel Tank Fires | |||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| FUEL SYSTEM, GASOLINE - STORAGE | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | 06/14/2012 | Crash Related Fuel Tank Fires | ||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528. | ||||||
| EA12005 | CHRYSLER GROUP LLC | 06/12/2012 | Crash Related Fuel Tank Fires | |||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104 | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | 08/23/2010 | Fuel Storage System Crash Related Fires | ||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | Crash Related Fuel Tank Fires | |||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | CRASH RELATED FUEL TANK FIRE/LEAK | |||
| In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles. | ||||||
| FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | 06/14/2012 | Crash Related Fuel Tank Fires | ||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528. | ||||||
| EA12005 | CHRYSLER GROUP LLC | 06/12/2012 | Crash Related Fuel Tank Fires | |||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104 | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | Crash Related Fuel Tank Fires | |||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | 08/23/2010 | Fuel Storage System Crash Related Fires | ||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | CRASH RELATED FUEL TANK FIRE/LEAK | |||
| In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles. | ||||||
| FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | 06/14/2012 | Crash Related Fuel Tank Fires | ||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during this investigation indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi is upgrading its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for ea12-005 will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty; the estimated production volumes for these vehicles is approximately 5.1 million, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528. | ||||||
| EA12005 | CHRYSLER GROUP LLC | 06/12/2012 | Crash Related Fuel Tank Fires | |||
| Nhtsa has conducted extensive analysis of the data regarding fuel tank integrity for the model year (my) 1993-2004 jeep grand cherokee (jgc). as a result of that work, the agency has decided to upgrade its safety defect investigation to an engineering analysis and to expand the scope of vehicles included in the investigation. nhtsa's assessment of the data collected during preliminary evaluation (pe) 10-031 indicates that rear-impact-related tank failures and vehicle fires are more prevalent in the jgc than in the non-jeep peer vehicles. in addition, the agency's analysis of its fars data for the peer vehicles and three jeep models shows a higher incidence of rear-impact, fatal fire crashes for the jeep products.pe10-031 had focused on the fuel tank system integrity of the jgc vehicles during rear-end collisions and impacts.the fuel tank is located at the rear of the vehicle, between the bumper and axle, and is manufactured from a plastic material (hdpe).three peer vehicles (across the same my range as the jgc) were identified for comparative assessment: the chevrolet blazer, ford explorer, and toyota 4runner.odi has collected and assessed a significant volume of data for the jgc and three peer vehicles under the defect petition (dp) 09-005 and pe10-031, much of which was either provided by the petitioner or by the subject and peer manufacturers in response to odi's information request letters.nhtsa has also utilized its fars database.fatal crash data was collected for the jgc and its three peers, along with data for two other jeep vehicles, the cherokee and liberty, which were also manufactured with rear mounted fuel tanks and assessed by odi as jeep peer vehicles.based on the agency's current analysis, odi has upgraded its investigation to determine whether the subject vehicles contain a defect that presents an unreasonable risk to safety.the subject vehicles for the investigation will be my 1993-2004 jgc, my 1993-2001 cherokee, and my 2002-2007 liberty.the estimated production volumes for these vehicles are shown above, although attrition is a factor for the older vehicles.please note that the counts shown in the above failure report summary are for the jgc only (values shown in the total column are unique).data for the other jeep models and possibly other peer models will be collected during the investigation.the odi reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers: jgc:506249, 549376, 734783, 869217, 10009553, 10335943, 10351589, 10351980, 10357528.liberty:10357195, 10366653 (duplicate of 10357195), 10138726, 10149256, 10181332cherokee:10409104 | ||||||
| PE10031 | CHRYSLER GROUP LLC | 08/23/2010 | Crash Related Fuel Tank Fires | |||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi conducted a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires ( two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend. further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | 08/23/2010 | Fuel Storage System Crash Related Fires | ||
| In a letter dated october 2, 2009, the center for auto safety (cas) petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleged that the subject vehicles have defective fuel tank storage systems that present a fire hazard in crashes. cas alleged that the plastic fuel tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding, make it more vulnerable to rupture or leakage from a rear-impact by another vehicle (including damage from other components located on the grand cherokee), or in the case of rollover crashes, from other external objects.cas also alleged that the fuel filler neck tears off in crashes.in its petition, cas cites data from nhtsa's fatality analysis reporting system (fars) showing 172 fatal fire crashes with 254 fatalities involving the subject vehicles from calendar years 1992 through 2008.cas stated that there have been at least 44 crashes with 64 total fatalities (subject and non-subject vehicles) where fire was entered as the most harmful event (mhe) in the fars database.in response to the cas petition, odi made a preliminary examination of available data.fars data showed 2,988 occupants of the subject vehicles have died in crashes since 1992.of those, 55 died in 44 crashes where fire was listed as the most harmful event.identifying crashes most likely associated with the alleged defect as described by cas (defined as the subject vehicle being struck at the 5, 6 or 7 o'clock positions) isolated 10 crashes with 13 occupant fatalities.odi also reviewed the vehicle owner questionnaires (voq) database and identified 12 reports alleging a) a post-crash fuel tank leak and/or b) a post-crash fire potentially related to a fuel tank leak.of the 12 reports, 10 involved fires (two involved fuel leaks only) with 9 alleged injuries and 1 alleged fatality.the existence of these post-crash fires does not, by itself, establish a defect trend.further review and investigation into these incidents is needed to determine the existence of any relationship between the alleged defect and each fire or leak.it should be noted that odi also conducted a preliminary review of the early warning reporting (ewr) data that did not find the subject vehicles to be over-represented for post-crash fires.odi's initial review neither supports nor excludes the possibility that a defect exists in the subject vehicles.however, odi has always taken the position that vehicle fires pose a significant safety risk.accordingly, odi has granted the petition to further investigate the conditions associated with post-crash fires in these vehicles. | ||||||
| DP09005 | CHRYSLER GROUP LLC | 11/06/2009 | CRASH RELATED FUEL TANK FIRE/LEAK | |||
| In a letter dated october 2, 2009, the center for auto safety (cas)petitioned nhtsa to open a defect investigation and recall model year 1993-2004 jeep grand cherokees.cas alleges that the subject vehicles have defective fuel tank storage systems that present fire hazards in crashes.cas alleges that the plastic fuel tank is subject to degradation and rupture.cas alleges that the tank's placement behind the rear axle and below the rear bumper, and the lack of adequate shielding makes it more vulnerable during crashes to impacts from other vehicles, vehicle components from the grand cherokee itself, or, in the case of rollover crashes, from other objects.cas also alleges that the fuel filler neck tears off in crashes.odi has identified 12 vehicle owner questionnaires (voqs) for model year 1993-2004 jeep grand cherokeesreporting a vehicle crash that allegedly involved either a fuel tank leak and/or a fire potentially related to a fuel tank leak.of the 12 voqs, 10 involved fires and two involved fuel leaks without fire.odi has opened a defect petition to assess whether there is evidence to support opening a safety defect investigation concerning the alleged defects in the subject vehicles. | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| FUEL SYSTEM, GASOLINE | |||
| 01/01/2004 | 0 | ||
| 2004 jeep cherokee laredo gas tank is a safety hazard. it is visible from the rear and easily erupted by a rear-end crash. this would cause an explosion. | |||
| 12/18/2009 | 62000 | 2 | |
| Throttle sticks - jeep grand cherokee accelerates on it's own. need to floor brake and throw into neutral to prevent crash. so far throttle position sensor has been replaced twice. same symptoms as current problem reported in media by toyota. reported to chrysler/jeep on 2/4/10. *tr | |||
| 11/15/2009 | 1 | ||
| Fuel tank is below the protection of the rear bumper, made of plastic, and not protected by any means from rear impact from another vehicle. *tr | |||
| 02/04/2009 | 88030 | 1 | |
| I got a 2004 jeep grand cherokee laredo 6cyl and having a few issues one is the #6 keeps saying bad injector car skips and stalls been in the shop 4 times in last month replaces #6 fuel injector and the throttle positions switch and all sparkplugs and now going back to shop check engine light on same code again getting costly then the wires on window has to be fixed 2 times and cost from my pocket again. *tr | |||
| 08/19/2008 | 21190 | 1 | |
| On 12/23/06 (mileage 11,948) my vehicle was returned to the dealer because the engine malfunction indicator light (mil) had illuminated and remained on after several normal driving cycles. the diagnostic trouble code (dtc) was p0455 - large leak from the evaporative system. a leak was found at the fuel pump seal and was replaced under warranty by the dealer. on 8/19/08 (mileage 21,351) the vehicle was again returned to the dealer because the mil was on. this time the dtc was p0456 - small leak from the evaporative system. a leak from a vapor hose was the cause this time. since this emission component was no longer under warranty the repair cost of $293.75. i believe the emission system components on these vehicles are weak. these evaporative leaks present a danger to the vehicle operators (escaping gas fumes) and the environment. in addition, the dealerships are profiting by repairing these weak components at the owners | |||
| 1 | 08/07/2003 | ||
| Engine would stop running at idle. *ph the dealer placed a co-pilot on the computer, however it shorted out, consequently the dealer had no idea as how to fix the problem. the gas mileage on the vehicle was poor. *jb | |||
| FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS | |||
| 01/08/2007 | 29000 | 2 | 10/01/2006 |
| Tl* - the contact stated that while parking the vehicle the fuel line disconnected and leaked gas. the vehicle was towed, and the dealer who replaced the fuel line. a few weeks later the vehicle was diagnosed as having a cracked fuel line. the dealer stated that the vehicle has been repaired. the contact iwasconcerned with the safety of this vehicle. the contact has not picked up the vehicle from the dealer, and stated that the dealer refused to speak to her. *ak | |||
| FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM | |||
| 01/17/2008 | 44000 | 4 | 09/16/2006 |
| Several diagnostic codes referred to oxygen sensor problems that caused the check engine light to go on and off on multiple occasions which eventually lead to the vehicle misfiring, which lead to multiple diagnostic codes and loss of power, unburned fuel, and stalling. it was learned that the manufacturer put the wrong oxygen sensor on the vehicle, oxygen sensors were installed with incorrect parts which could cause engine to lose power or stall, increasing the risk of a crash or fire due to unburned fuel from one or more cylinder misfire. *tr | |||
| FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY | |||
| 10/03/2005 | |||
| This is a little outof your normal schope; however, i think the potential is clear. our 2004 jeep was rearended and the fuel tank was involved. the plastic tank had to be replaced. our insurer, state farm refused to replace it with a new tank, instead insisting on using a used tank from wrecked jeep. the tank recieved no testing other than a visual from the junk yard. the quality of the attachment points on the tank recieved no close inspection other than visual | |||
| FUEL SYSTEM, OTHER | |||
| 10/01/2009 | 129000 | ||
| Our 2004 jeep grand cherokee was rearended at a stop light and 2 of the 3 vechicles burst into flames and burned completely. | |||
| 08/15/2010 | 81870 | ||
| 2004 jeep cherokee, twice now the fuse to the fuel injector has blown within a month rendering the car undrivable. going down the road the car cuts off, you cannot steer it, and the brakes seem not to work well at all, you practically have to stand on them. this nearly got me hit today going through a red light. the first time it happened, i was going down a hill and barely got the car stopped before hitting a tree. i had it towed to a mechanic, he changed the fuse and thought that it was ok, until today. two years ago, the wiring to the windows and door locks quit working and had to pay to have that replaced, there is definitely something not right with these vehicles. years ago, i had an acceleration problem, got stuck, finally got control of it, and the check engine light stayed on, took it to the dealership, they said they couldn't find anything wrong, never could tell me why the check engine light had come on after this occurring. | |||