Kenworth T800 2005

Model T800 made in 2005 by Kenworth got 5 consumer complains, 1 investigation there are 12 recalls as well as 19 service bulletins. Consumer complaints with reference, among others things, to electrical system, engine and engine cooling and equipment. Technical service bulletines regarding engine and engine cooling, seats and structure. The car had one investigation (service brakes, air). There were some recalls concerningengine and engine cooling, power train and service brakes, air.

Model 2005

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING
05V570000PACCAR INCORPORATEDfrom 04/09/2003 to 12/14/2005V (Vehicle)3099504/17/2006ODIPACCAR INCORPORATED12/22/200512/22/2005
Defect SummaryOn certain tractors equipped with caterpillar diesel engines, the variable valve actuation oil line may wear against the sharp edge of the cylinder head if not positioned correctly.
Consequence SummaryThe oil line may be cut on the cylinder head causing an oil leak and a possible fire.
Corrective SummaryCaterpillar, in conjunction with paccar, will be conducting the owner notification and remedy for this campaign free of charge. owners may call caterpillar at 309-675-6496, kenworth at 425-828-5440, or peterbilt at 940-591-4201.
NotesKenworth recall no. 05kw7 and peterbilt recall no. 1205e.customers may also contact the national highway traffic safety administration
07V279000PACCAR INCORPORATEDfrom 08/08/2004 to 11/13/2006V (Vehicle)2896812/14/2007MFRPACCAR INCORPORATED06/28/200706/28/2007
Defect SummaryOn certain trucks equipped with caterpillar c11, c13 or c15 engines, the oil fill cap can become dislodged due to cap damage or improper installation and become lodged in the u-joint of the steering driveline and steering gear.
Consequence SummaryIf the cap becomes dodged in this area, it may result in difficulty steering the vehicle or cause complete steering lock-up increasing the risk of a crash.
Corrective SummaryPaccar is working with caterpillar to repair these vehicles. revised oil cap retention based on the engine model/configuration will be incorporated to prevent steering lock-up. the recall began during december 2007. owners may contact caterpillar at 1-800-447-4986 or kenworth at 425-828-5440.
NotesKenworth recall no. 07kwb.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
05V084000PACCAR INCORPORATEDfrom 11/11/2002 to 08/13/2003V (Vehicle)3904/04/2005ODIPACCAR INCORPORATED03/04/200503/11/2005
Defect SummaryOn certain trucks equipped with webasto heaters, the burner tubes are made of material that does not meet specifications and could fail prematurely.
Consequence SummaryShould the burner tube fail, the coolant heater could overheat, possibly resulting in a fire.
Corrective SummaryDealers will replace the suspected defective parts free of charge. the recall began on april 4, 2004. owners may contact kenworth at 425-828-5440 or peterbilt at 940-591-4201.
NotesKenworth's recall no. 05kw1 & peterbilt's no. 305-a.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
POWER TRAIN - AUTOMATIC TRANSMISSION
07V107000PACCAR INCORPORATEDfrom 02/06/2002 to 02/26/2007V (Vehicle)459205/09/2007MFRPACCAR INCORPORATED03/16/200703/16/2007
Defect SummaryOn certain trucks, the wiring, parts, or transmission programming required for the auto neutral feature to function as designed were either not installed, connected, or programmed properly.
Consequence SummaryIf any of these conditions exists, the transmission will not automatically shift into neutral when left in drive with the parking brake set engaged. the vehicle could move without warning increasing the risk of a crash.
Corrective SummaryDealers will inspect the affected vehicles to ensure the auto neutral feature functions properly and, if needed, will make the necessary repairs free of charge. the recall began on may 9, 2007. owners may contact kenworth at 425-828-5440.
NotesKenworth recall no. 07kw3.customers may contact the national highway traffic safety administration
SERVICE BRAKES, AIR
09V239000PACCAR INCORPORATEDfrom 04/23/2003 to 09/17/2008V (Vehicle)342307/20/2009MFRPACCAR INCORPORATED06/30/200906/29/2009
Defect SummaryKenworth is recalling 3,423 my 2004-2009 t2000, t800,t600, w900 and t660 vehicles. increased brake excitation in a certain vehicle configuration which includes bendix drum brakes, wide base low profile single tires, and an ag400 or ag460 rear suspension, due to its unique brake clocking and cam tube length, can cause fatigue and cracking to brake assembly components.
Consequence SummaryCracking can cause a complete fracture of the cam tube, which could increase stopping distance and decrease parking brake hold capability.
Corrective SummaryDealers will inspect the rear axle brakes assembly, replace cracked rear axle brakes assembly components where required, and install cam tube support brackets on all rear axle wheel ends free of charge. the recall is expected to begin or before july 25, 2009. owner may contact kenworth at 1-425-828-5440.
NotesPaccar recall no. 09kw7.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - DISC
09V166000PACCAR INCORPORATEDfrom 02/05/2005 to 12/15/2008V (Vehicle)14006/15/2009MFRPACCAR INCORPORATED05/19/200905/19/2009
Defect SummaryPaccar is recalling 140 my 2005, 2007-2009 t800, w900, and t660 trucks. the caliper mounting fasteners attaching the air disc brake caliper assembly to the torque plate may have received insufficient torque during the installation process. the insufficient torque may allow the air disc brake caliper assembly to become loose and possibly separate from the vehicle.
Consequence SummaryThis could result in reduced braking capacity and also a road debris hazard, increasing the risk of a crash.
Corrective SummaryDealers will inspect air disc brake caliper assemblies and replace the caliper mounting fasteners and torque properly. this service will be performed free of charge. the manufacturer has not yet provided an owner notification schedule. owners may contact kenworth at 1-425-828-5440.
NotesKenworth recall no. 09kw3.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - SLACK ADJUSTERS
08V099000PACCAR INCORPORATEDfrom 09/07/2004 to 01/19/2008V (Vehicle)13003/21/2008MFRPACCAR INCORPORATED03/04/200803/04/2008
Defect SummaryPaccar is recalling 130 my 2005-2007 kenworth c500, t800, w900, and peterbilt models 357 and 379 tractor trailers equipped with fabco slack adjusters on sisu axles. the slack adjusters may fail as a result of a fatigue crack rendering the slack adjuster inoperative. this could reduce braking effectiveness.
Consequence SummaryReduction in braking capacity could increase the risk of a crash.
Corrective SummaryDealers will inspect and replace the slack adjusters free of charge. the recall began on march 21, 2008. owners may contact kenworth at 1-425-828-5440 and peterbilt at 1-940-591-4196.
NotesKenworth recall no. 08kw2 and peterbilt recall no. 208c.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
STEERING
05V543000PACCAR INCORPORATEDfrom 07/01/2004 to 11/15/2005V (Vehicle)24112/07/2005MFRPACCAR INCORPORATED11/29/200511/29/2005
Defect SummaryOn certain trucks equipped with the bendix electronic stability control (esp) system, the system uses multiple sensors and an electronic control unit (ecu) to control vehicle under steer, over-steer, and rollover situations. the system relies on vehicle sensors to be functioning and aligned properly. the steering angle sensor has the potential to be misaligned with the steering column shaft, thereby providing incorrect information to the bendix ecu.
Consequence SummaryThis condition could affect vehicle throttle control and braking, thereby leading to loss of vehicle steering control which could cause a crash without warning.
Corrective SummaryBecause of the immediate and substantial risk, kenworth and peterbilt dealers will first deactivate the yaw control feature of the bendix esp system preventing inadvertent esp activation. when parts are available, the steering column will be replaced to insure proper alignment of the steering shaft sensor and the full esp system will be reactivated. the recall began on december 7, 2005. parts to complete the remedy are estimated to be available in early 2006. owners may contact kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4201.
NotesKenworth recall no. 05kw6 and peterbilt recall no. 1105d. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
SUSPENSION
05V189000PACCAR INCORPORATEDfrom 01/01/2004 to 12/31/2004V (Vehicle)102606/10/2005MFRPACCAR INCORPORATED04/28/200504/29/2005
Defect SummaryOn certain heavy duty class 8 trucks, the suspension has transverse beam castings that may fracture under normal loads. if a casting breaks when the vehicle is traveling on a roadway there is the potential for pieces of the casting to become projectiles and the suspension's transverse beam may drop down low enough to contact the road surface.
Consequence SummaryThis could cause sparks that could potentially ignite and cause a fire.
Corrective SummaryDealers will inspect and replace the defective transverse beam assemblies free of charge. the recall began on june 10, 2005, with letters being mailed to peterbilt owners; and on june 17, 2005, for kenworth owners. owners may contact peterbilt at 940-591-4201 or kenworth at 425-828-5440.
NotesPeterbilt recall no. 405-b and kenworth recall no. 05kw3.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
08V485000PACCAR INCORPORATEDfrom 07/07/2003 to 09/11/2008V (Vehicle)13001/26/2009MFRPACCAR INCORPORATED09/24/200809/24/2008
Defect SummaryPaccar is recalling 130 my 2004-2009 t2000, t800, t600, w900 and t660 kenworth trucks built with an ag400 rear suspension, long stroke brake chambers, and wide base tires (super singles). these vehicles may develop an increase in lateral and vertical axle movement. this movement may cause part or parts of the brake assembly (brake cam tube support, brake chamber bracket, brake chamber, brake spider) to develop fatigue cracks, possibly resulting in the failure of the part or parts within the brake assembly.
Consequence SummaryA failure may reduce vehicle brake performance, increasing the risk of a crash.
Corrective SummaryDealers will install the cam tube support brackets on all of the rear axle wheel ends. inspect the rear axle brake assembly and replace it if cracked. the recall is expected to begin during november 2008. owners may contact kenworth at 1-425-828-5440.
NotesKenworth recall no. 08kwb. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
SUSPENSION - REAR
05V237000PACCAR INCORPORATEDfrom 12/06/2004 to 05/13/2005V (Vehicle)85006/30/2005MFRPACCAR INCORPORATED05/19/200505/25/2005
Defect SummaryOn certain trucks and tractors equipped with airglide high-articulation rear suspensions, the c65-1006 sway bar used in this rear suspension may experience a reduction in fatigue life due to either a manufacturing process or a high induced stress during an extreme suspension articulation event.
Consequence SummaryBoth of these conditions can lead to a failure of the sway bar which could cause the rear axle to come loose, increasing the risk of a crash.
Corrective SummaryThe inspection and repair of these vehicles will depend on the type of vehicle (tractor or truck) and the intended service application. this inspection and repair criteria will be forthcoming. the recall began on june 30, 2005. owners may contact kenworth at 1-425-828-5440.
NotesKenworth recall no. 05kw4.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
TRAILER HITCHES
07V269000PACCAR INCORPORATEDfrom 08/09/2004 to 05/04/2007V (Vehicle)957109/04/2007MFRPACCAR INCORPORATED06/26/200706/26/2007
Defect SummaryOn certain trucks, the removable tow hitch ,when used to tow or lift a vehicle, can fail due to defective material in the tow hitch.
Consequence SummaryIf the tow hitch assembly fails while a vehicle is being towed or lifted, it may cause an accident that could result in personal injury or death.
Corrective SummaryDealers will replace the tow pin assembly free of charge. the recall began on september 4, 2007. owners may contact kenworth at 425-828-5440 or peterbilt at 940-591-4201.
NotesPeterbilt recall no.507e and kenworth recall no. 07kwa.customers may contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - ENGINE
45-3206/25/200810025307Oil fill support bracket campaign. an assembly process may have resulted in omitting an oil tube support bracket. original publication 6/11/2008. csc was received. *pe07/28/2008
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TIB-E-00912/02/201010040180Paccar: a software update is causing the check engine light to come on. *rm08/16/2011
TIB-E-00912/02/201010040180Ready08/16/2011
TSB-41-1311/05/200810028327Kenworth truck: air intake for pre-2007 ism engine in t800 short hood chassis. premature engine wear due to dirt ingestion involving the 2002-07 t800 short hood (sh) model with cummins ism engine. *pe03/24/2009
TIB-41-1210/16/200810027664Kenworth trucks: the inlet pipe connections for isx engines. the kenworth air inlet pipe to the isx turbo may become detached. chassis affected t2000, t800, and w900. model years unknown. *pe01/28/2009
TIB-43-1410/16/200810027666Kenworth chassis: clean gas induction (cgi) gasket campaign. csc letter was received. chassis models affected t2000, t660,t800 and w900. model years 2005-08 *pe01/28/2009
TIB-44-1710/23/200810027646Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe01/27/2009
43-1210/16/2008TIB-43-1210025757Kenworth (paccar co): clean gas induction (cgi) flex pipe inspections. chassis with caterpillar 2007 emissions compliant engines, c9, c13 or c15, should have the cgi flex pipe inspected for damage. model years unknown. *pe update09/04/2008
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER
TIB-E-05507/09/201210045240Kenworth: oil collection at cac intake pipe is caused by an imbalance in turbocharger pressures. models t660, t800, t700, and w900. *pe08/22/2012
TIB-41-1210/16/200810027664Kenworth trucks: the inlet pipe connections for isx engines. the kenworth air inlet pipe to the isx turbo may become detached. chassis affected t2000, t800, and w900. model years unknown. *pe01/28/2009
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
TIB-E01112/15/201010040181Ready08/16/2011
TIB-E01112/15/201010040181Paccar: engineering standards have changed and there are now engines with heat treated bolts. *rm08/16/2011
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
TIB-44-1710/23/200810027646Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe01/27/2009
SEATS
TIB-02-11308/05/201110040036Paccar inc: fire truck seat height specification change. *rm08/12/2011
TIB-02-11308/05/201110040036Ready08/12/2011
STRUCTURE
522010/05/200510017693New interior diagnostic tips. the kenworth new cab interior introduced in 2005 has many performance features that are different. kenworth. *tt11/18/2005
STRUCTURE - BODY - HOOD
TIB-02-10710/07/200910032567Kenworth truck: metton hood repair campaign. hood reinforcement channel cracking due to unique, harsh service conditions. note: code 02107 is not an instruction for dealers to initiate inspections or undertake repairs, unless there is a04/14/2010
STRUCTURE - BODY - HOOD - HINGE AND ATTACHMENTS
029707/26/200610020257Severe service hood support misadjustment. the tubular bracket in the severe service hood support system may crack or break in the weld at the hood support pad attachment if the support pads are adjusted too high on the tubular bracket.08/21/2006
VISIBILITY - REARVIEW MIRRORS/DEVICES - EXTERIOR
029608/02/200610020301Stainless steel mirror bracket - mirror adjustment angle correction. customers have complained that they cannot adjust their mirror(s) to the desired position, even after adjusting the mirror head to the end of the bracket slot(s). *tt09/12/2006

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, AIR
PE09013PACCAR INCORPORATED02/27/200907/06/2009REAR BRAKE AIR CHAMBER MTG BRACKETS
 On june 23, 2009 paccar notified odi that 3,423 kenworth t2000, t800, t600, w900, and t660 trucks, model years 2004 - 2009, equipped with bendix brakes, wide base low profile tires and airglide (ag) 400/460 rear suspensions are being recalled.certain of these vehicles have experienced fatigue cracks in the brake cam tube mounting or air chamber mounting flanges bracket adjacent to the attachment welds. if left unrepaired, the cracks can cause a complete fracture of the cam tube, which could disable the affected brake and risk increasing vehicle stopping distances under high pressure brake applications and decrease parking brake capability.this configuration has experienced failures at a higher rate than similar vehicles with other types of suspensions and brake installation clocking. paccar will also send an owner notification letter to owners of vehicles equipped with suspensions other than the ag 400/460, which will prescribe a periodic inspection of the components and if a crack is discovered, offer the owners the opportunity for a free repair.this policy will be in effect until july 15, 2014. copies of the recall and the owner notification are attached.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
08/18/2008250000
 Tl*the contact owns a 2005 kenworth t800. the contact stated that the clamps that hold the battery cables, which lead from the battery to the starter, were not adjusted properly. as a result, the cables were chaffing. a fire ignited and spread throughout the engine and cab of the vehicle. the fire department extinguished the fire. the insurance adjuster and vehicle re-builder diagnosed the source of the fire. a police report was filed. the manufacturer was not notified and the vehicle has not been repaired. the failure and current mileages were 250,000.
ENGINE AND ENGINE COOLING - ENGINE
08/01/20051
 2004 and 2005 t800 kenworth trucks developed a problem when backing up there is a twisting of the engine and frame.***no answer required***. *mr the twisting also caused the cooling fan to strike the fan shroud causing deterioration of the fan and later, failure along with the radiator. repeated failure of the a/c condensers. there were several failures of the drive-shaft causing the bolts on the rear yoke to shear off. the drive shaft fell off of the vehicle while being driven on the highway. *sc
EQUIPMENT - ELECTRICAL - AIR CONDITIONER
08/01/20051
 2004 and 2005 t800 kenworth trucks developed a problem when backing up there is a twisting of the engine and frame.***no answer required***. *mr the twisting also caused the cooling fan to strike the fan shroud causing deterioration of the fan and later, failure along with the radiator. repeated failure of the a/c condensers. there were several failures of the drive-shaft causing the bolts on the rear yoke to shear off. the drive shaft fell off of the vehicle while being driven on the highway. *sc
POWER TRAIN - DRIVELINE - DRIVESHAFT
08/01/20051
 2004 and 2005 t800 kenworth trucks developed a problem when backing up there is a twisting of the engine and frame.***no answer required***. *mr the twisting also caused the cooling fan to strike the fan shroud causing deterioration of the fan and later, failure along with the radiator. repeated failure of the a/c condensers. there were several failures of the drive-shaft causing the bolts on the rear yoke to shear off. the drive shaft fell off of the vehicle while being driven on the highway. *sc
STRUCTURE - FRAME AND MEMBERS
08/01/20051
 2004 and 2005 t800 kenworth trucks developed a problem when backing up there is a twisting of the engine and frame.***no answer required***. *mr the twisting also caused the cooling fan to strike the fan shroud causing deterioration of the fan and later, failure along with the radiator. repeated failure of the a/c condensers. there were several failures of the drive-shaft causing the bolts on the rear yoke to shear off. the drive shaft fell off of the vehicle while being driven on the highway. *sc

Car dealers selling


StateCityZipNamePhone
VASPRINFIELDCENTRAL MOTOR COMPANY