Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING
07V287000PACCAR INCORPORATED V (Vehicle)618MFRPACCAR INCORPORATED07/05/200707/05/2007
Defect SummaryOn certain trucks built with cummins ism c876 engines, the electronic control module fails to recognize inputs of the vehicle electronic control unit or from a driver actuated dash switch thereby increasing the risk of unintended (or unexpected) elevated exhaust temperatures.
Consequence SummaryWhile this condition does not involve a risk of fire in the vehicle itself, it could present a fire hazard in a situation where the vehicle's exhaust is in close proximity to materials or substances that can melt, burn, or explode.
Corrective SummaryCummins, in conjunction with paccar, will conduct the remedy campaign. cummis will install new ecm software. owners can contact cummins at 1-800-343-7357, peterbilt at 940-591-4201 or kenworth at 425-828-5440.
NotesPeterbilt recall no. 607f and kenworth recall no. 07kwc.customers may also contact the national highway traffic safety administration
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
09V019000PACCAR INCORPORATEDfrom 10/31/2006 to 12/23/2008V (Vehicle)109801/28/2009MFRPACCAR INCORPORATED01/16/200901/16/2009
Defect SummaryPaccar is recalling 1098 kenworth my 2008 t800, w900, my 2008-2009 t2000 and peterbilt my 2007-2009 379 and 387 trucks equipped with c15 caterpillar diesel engines. the aftertreatment regeneration device (ard) may develop a hole and heat and flame may escape during a regeneration of the diesel particulate filter.
Consequence SummaryThis may result in a fire hazard.
Corrective SummaryPaccar is working with caterpillar and will inspect and remedy the engines free of charge. owners may contact caterpillar at 1-800-447-4986, kenworth at 425-828-5440 or peterbilt at 940-591-4196.
NotesKenworth recall no. 09kw1 & peterbilt recall no. 108a.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
08V487000PACCAR INCORPORATED V (Vehicle)488309/18/2008MFRPACCAR INCORPORATED09/23/200809/25/2008
Defect SummaryPaccar is recalling 4,883 my 2006-2009 kenworth t600, t660, t800, w900, t2000 and my 2008-2009 peterbilt 365, 367, 379, 384, 386, 387, 388 and 389 trucks. inadequate stiffness of the diesel particulate filter (dpf) bracket could result in separation of the dpf from the chassis.
Consequence SummaryA vehicle crash could occur if another vehicle strikes the dpf on the roadway.
Corrective SummaryPaccar is working with caterpillar to repair these vehicles (please see 08e041). owners may contact caterpillar at 1-800-447-4986 or kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
NotesKenworth recall no. 08kwd and peterbilt recall no. 908g.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
08V486000PACCAR INCORPORATEDfrom 01/08/2007 to 07/14/2008V (Vehicle)26309/05/2008MFRPACCAR INCORPORATED09/22/200809/25/2008
Defect SummaryPaccar is recalling 263 my 2008-2009 kenworth t800, w900 and peterbilt 365 and 384 trucks equipped with c7 or c9 caterpillar diesel engines. the fuel pump outlet check plug may be cracked which could cause fuel to spray and leak.
Consequence SummaryFuel leakage, in the presence of an ignition source, could result in a fire.
Corrective SummaryPaccar is working with caterpillar (please see 08e042). caterpillar will replace the fuel pump plug free of charge. the recall is expected to begin during september 2008. owners may contact caterpillar at-1-800-447-4986 or kenworth at 1-425-828-5440 or peterbilt at 1-940-591-4196.
NotesKenworth recall no. 08kwc and peterbilt recall no. 908h.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
TIB-E-02003/28/201110040178Ready08/16/2011
TIB-E-02003/28/201110040178Paccar: a coolant sieve must be removed at the first engine oil change. *rm08/16/2011
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
TIB-42-4807/06/201110040167Paccar: information on premature fan clutch lining wear. *rm08/16/2011
TIB-42-04308/01/201110040166Paccar: information on fan hub bearings inspection and warranty extension due to a higher than normal failure rate. *rm08/16/2011
TIB-42-04308/01/201110040166Ready08/16/2011
TIB-42-4807/06/201110040167Ready08/16/2011
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
TIB-42-4201/07/200910030406Kenworth: c15 upper water pipe replacement campaign. radiator core may crack around water inlet port. t800 with wide hood configuration and c15 engines, built 8/18/06-9/10/08. radiator inlet port may experience high loads at inlet pipe a09/29/2009
ENGINE AND ENGINE COOLING - ENGINE
8261008/26/201010033585Caterpillar c15 or cummins isx engines experiencing premature failure of the fan hub bearings. *kb08/26/2010
45-3206/25/200810025307Oil fill support bracket campaign. an assembly process may have resulted in omitting an oil tube support bracket. original publication 6/11/2008. csc was received. *pe07/28/2008
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
TIB-E-02301/27/201110040384Ready08/29/2011
TIB-E-02301/27/201110040384Paccar service campaign: see document search button for owner letter. there have been updates to the engine software. *rm08/29/2011
TIB-E-02301/27/201110040384Paccar service campaign: see document search button for owner letter. there have been updates to the engine. *rm08/29/2011
TIB-E-00912/02/201010040180Paccar: a software update is causing the check engine light to come on. *rm08/16/2011
TIB-E-00912/02/201010040180Ready08/16/2011
8261008/26/201010033585Caterpillar c15 or cummins isx engines experiencing premature failure of the fan hub bearings. *kb08/26/2010
TIB-45-3511/05/200810028346Kenworth trucks: px-8 and cummins isl engine calibration campaign c0844. upgrade engine control software for paccar px 8 and cummins isl engines to enhance performance and reliability. *pe03/25/2009
TIB-43-1410/16/200810027666Kenworth chassis: clean gas induction (cgi) gasket campaign. csc letter was received. chassis models affected t2000, t660,t800 and w900. model years 2005-08 *pe01/28/2009
TIB-41-1210/16/200810027664Kenworth trucks: the inlet pipe connections for isx engines. the kenworth air inlet pipe to the isx turbo may become detached. chassis affected t2000, t800, and w900. model years unknown. *pe01/28/2009
TIB-44-1710/23/200810027646Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe01/27/2009
43-1210/16/2008TIB-43-1210025757Kenworth (paccar co): clean gas induction (cgi) flex pipe inspections. chassis with caterpillar 2007 emissions compliant engines, c9, c13 or c15, should have the cgi flex pipe inspected for damage. model years unknown. *pe update09/04/2008
43-1106/11/200810025758Kenworth (paccar): the vertical tailpipe(s) diffuser turns. affected: all t2000s, t660s, t800s and w900s chassis built from 04/25/08 to 02/11/08 with 2007 engines. *pe09/04/2008
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER
TIB-E-05507/09/201210045240Kenworth: oil collection at cac intake pipe is caused by an imbalance in turbocharger pressures. models t660, t800, t700, and w900. *pe08/22/2012
TIB-41-1210/16/200810027664Kenworth trucks: the inlet pipe connections for isx engines. the kenworth air inlet pipe to the isx turbo may become detached. chassis affected t2000, t800, and w900. model years unknown. *pe01/28/2009
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
TIB-E01112/15/201010040181Ready08/16/2011
TIB-E01112/15/201010040181Paccar: engineering standards have changed and there are now engines with heat treated bolts. *rm08/16/2011
TIB-43-01710/28/201010035125Kenworth (paccar): campaign to inspect for missing exhaust gaskets. chassis listed may have been manufactured without an upper exhaust pipe gasket. equipped with paccar mx engines only. *pe02/09/2011
TIB-43-1308/06/200810027484Kenworth trucks: exhaust spacer shortage campaign. chassis listed may have been manufactured without exhaust spacer(s). one or both of the spacers m80-1021 and m80-1022 may not have been installed. csc letter was received. *01/15/2009
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
TIB-44-1710/23/200810027646Kenworth trucks: reduced engine power from fuel starvation. any model kenworth equipped with the 2007 emissions compliant isx engine and optional davco 382 fuel filter, built prior to 8/11/08, *pe01/27/2009

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
EA09008PACCAR INCORPORATED05/29/200908/27/2010Horton Fan Hub Failures
 Paccar is conducting an owner notification program (onp) for select vehicles within the subject and peer populations.the onp are attached to the closing report and can be found in the nhtsa technical service bulletin (tsb) database. (tsb: 10033585, 10033584)see closing report for investigation details.
EA09008PACCAR INCORPORATED05/29/2009HORTON FAN FAILURES
 During the pe odi learned that the subject vehicles are being disabled when the horton fan hub fails, due to the fan striking the radiator.apparently, warning signs of the impending failure are not always sufficient to give the driver time to pull off the highway.thus, when the failure occcurs, in some cases the vehicle is stranded and must be towed. odi has examined data which indicates that class vii and viii trucks are over represented in crashes when stranded on the highway or shoulder, as contrasted to light vehicles.further, crashes involving disabled heavy trucks being struck by light vehicles are more likely to have serious consequences. nhtsa has upgraded pe09-002 to an ea to further investigate this matter.odi will examine the warning symptoms and assess the risk of a crash in the event of a breakdown on the highway.