Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - DELIVERY
04V179000KIA MOTORS AMERICA, INC.from 05/04/2000 to 03/31/2004V (Vehicle)18779006/18/2004ODIHYUNDAI-KIA AMERICA TECHNICAL CENTER INC04/09/200404/20/2004
Defect SummaryOn certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs.
Consequence SummaryFuel leakage in the presence of an ignition source may result in a fire.
Corrective SummaryDealers will replace the fuel distributor and main fuel tube assemblies. the recall began june 18, 2004. owners should contact kia at 1-800-333-4542.
NotesKia recall no. sc036.customers can also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
0413200404/13/200410007265Pending recall relating to the fuel distributor and fuel connector assemblies. kia has expanded the range of affected vehicles. *tt06/07/2004
FUEL SYSTEM, OTHER
7601/01/200410015755Vacuum leak after tsb sc036. kia technician times. *tt08/10/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
06/06/200511/24/2002
 2002 kia rio stalling during driving, check engine light on, concerned for my safety. three time compliant to el cajon mazda kia, first time they said(nothing wrong) 2nd (the computer need reprogram) today again back to dealer, i am afraid for my safety
12/10/2004300001006/01/2003
 Over the last month my car has stalled out over ten times, usually during heavy traffic. i have taken it to the dealer three times but they have not been able to duplicate or fix the problem. according to them the engine light needs to be on; once it stalled and the light came on, i immediately drove it to the dealer but the technicians said it was not on when they restarted the car. the car also runs rough and feels like it loses power intermittently. i have lost all confidence in the car and worry about where and when it may stall out. the service people have been very helpful and respectful but the problem has become so bad i may need to file lemon law papers. *jb
106/29/2002
 Consumer stated while driving, there was a loud thump coming from the rear of the vehicle, dealer stated they could not duplicate the problem, then later consumer was informed a valve in the fuel system needed to be replaced.*jb
01/17/2002212/01/2001
 Consumer states that the fuel light is illuminated 80 percent of the time. *slc
FUEL SYSTEM, GASOLINE - DELIVERY
05/23/200761000107/02/2002
 2002 kia rio, purchased new and maintained in excellent condition with regular maintenance. had 61,000 miles and while driving, my daughter smelled something burning, engine light came on and at the same time, smoke was coming in through the air vents. she immediately pulled over, stopped the car and removed her keys. the ignition started on its own and the car engine erupted into flames. the car is totally destroyed. fire and highway patrol reports were taken at the scene and car was towed to kia dealership in clovis ca. service manager stated he had taken pictures and became investigation. when i went in to see the car and take pictures, the service team was completely apathetic and rude. i made a call to kia consumer affairs, and found that the report had not been submitted. the individual at kia consumer affairs was extremely helpful and attempted to call the dealership as well. her calls were not returned. my daughter was extremely lucky and only suffered first degree burns to the face, and smoke inhalation that exacerbated her asthma. according to the fire investigator, the fire was caused by an over-filling of transmission fluid by 1 quart. the consumer stated when she saw the vehicle the day after, there was no fluid anywhere. the consumer believed there was a defect with the vehicle possibly related to a recall, which was supposedly had been taken care of at the dealership. *jb updated 06/21/07. *jb
10/26/20041
 After the dealership performed fuel distributor assembly recall 04v179000 repairs vehicle is consuming excessive gas.*ak
07/01/2004321451
 The consumer took the vehicle into the dealer for a recall and was told that no parts were in. the dealer informed him that the part was not in after they set up the initial appointment. the manufactuer was informed and the consumer was told that their hands were tied. *jb
07/01/2004321451
 The consumer received a recall letter, made an appointment with the dealer, took vehicle into the dealer for the fuel distribution and fuel assembly. the consumer left the vehicle and after several hours the consumer called the dealer and was told that no parts were available. the manufacturer was informed and the consumer was told that their hands were tied. consumer is awaiting contact from the dealer to have the recall defects corrected. *jb as of 7/14/04 the consumer still hasn't received any correspondence from the dealer about parts availability. *nm
06/29/2004105/01/2002
 Dealership was unable to give consumer an appointment to have the fuel distributor assembly recall 04v179000 repairs performed within a reasonable time frame. dealership indicated that consumer will have to leave vehicle at repair shop for a minimum of 3 days.*ak *la
05/16/2004500001
 Recall no.#04v179000, fuel system/gasoline delivery: while sitting at a stop sign, another motorist informed the consumer that the back of her vehicle was on fire. after crossing the intersection the consumer left the vehicle and saw that the fuel tank area was actually on fire. the fire department arrived and extinguished the flames of the vehicle. the manufacturer isn't going to issue the recall notice until june of 2004. *jb
04/21/2003611/20/2001
 My car turns off while i am driving it.*ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
03/16/200778780501/21/2002
 Tl* - the contact owns a 2002 kia rio. while driving at 35 mph the vehicle stalled and the engine lost power. the steering, the brakes and the emergency brake were locked, the contact was unable to steer the vehicle or stop it which caused a crash with a van. the failure mileage was 77,000. there were no injuries. the vehicle was repaired three times due to the failure. the mechanic stated that the failure was due to the fuel injection system, and later claimed it was the timing belt. the contact experienced the failure after the vehicle was repaired. all of the repairs were at cost to the contact. the dealer stated there were no recalls for this year, make and model. advised the contact of nhtsa recall#04v179000: fuel system, gasoline:delivery. the current mileage was 78,000. *ak customer did receive a recall letter in the mail. updated 4/9 *tr
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
08/19/20041
 Intermittently, the consumer noticed that the fuel tank overflowed every time it was fill up . please provide additional information. *jb
FUEL SYSTEM, OTHER
07/18/20037707107/18/2003
 Aspergillus fungi present in air conditioning system.*ak