Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - DELIVERY
04V179000KIA MOTORS AMERICA, INC.from 05/04/2000 to 03/31/2004V (Vehicle)18779006/18/2004ODIHYUNDAI-KIA AMERICA TECHNICAL CENTER INC04/09/200404/20/2004
Defect SummaryOn certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs.
Consequence SummaryFuel leakage in the presence of an ignition source may result in a fire.
Corrective SummaryDealers will replace the fuel distributor and main fuel tube assemblies. the recall began june 18, 2004. owners should contact kia at 1-800-333-4542.
NotesKia recall no. sc036.customers can also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
0413200404/13/200410007265Pending recall relating to the fuel distributor and fuel connector assemblies. kia has expanded the range of affected vehicles. *tt06/07/2004
FUEL SYSTEM, OTHER
7601/01/200410015755Vacuum leak after tsb sc036. kia technician times. *tt08/10/2005

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
02/06/200869500
 Tl*the contact owns a 2003 kia rio. while driving at an unknown speed and approaching a stop, the vehicle stalled but did not shut off when the brake pedal was depressed. the vehicle was taken to a dealer and diagnosed with fuel pump failure. the fuel pump was replaced. approximately four months later, the failure recurred. the dealer could not duplicate the failure. the vin was unknown. the current mileage was 75,000 and failure mileage was 69,500.
11/30/2005114000107/01/2003
 Dt: the contact stated the fuel system malfunctioned. the fuel pump and components exploded in the gasoline storage tank. the entire fuel system needed to be replaced. a local repair shop replaced the fuel system. there was nhtsa recall campaign 04v179000 concerning the fuel system. the manufacturer said this problem was not due to the recall. *ak
12/20/200416000609/09/2003
 My 2003 kia rio has died out on me about six times so far. i have brought it into the dealer each time, now and they have said that they could not duplicate the problem or find a problem. they have replaced a throttle position sensor however, that did not help. my car doesn't die out all the time only once in awhile. it has died out while reversing, driving on the highway, waiting at a stoplight. i have pursued lemon law in hawaii and am waiting for the decision of the arbitrator. at hearing, manufacturer knew of stalling defect however, he said it did not apply to my vin number. i have also had problems with the shocks on my vehicle, they do not absorb much and make noise when i go on a bumpy road. my car also makes a large whistling sound when driving over 50 mph but it only occurs sometimes.*ak
07/15/2003205/15/2003
 I purchased a 2003 kia rio in may of 2003 and in a month i had hard pulling to the right every time i went left took in to dealer and they rotated the tires and said that this happens on the trip over. we left and it was still pulling a little, with in a week it was the same. very hard to handle this pull to the right when going left,and i have had bad gas mileage and hard starts from the beginning,and have had my headliner replaced after a few months of owning this car . it goes back in tomorrow hope they fix the problems, *cb
FUEL SYSTEM, GASOLINE - DELIVERY
06/17/2003150206/13/2003
 After two visits to the dealer's service shop, i found out that 03 kia rios have a problem with the engine control modules. as soon as the weather is cool, it prevents the engine from getting enough gas. the car won't start cold until it's been cranked for about 10 minutes, and once you get it started, the car will cut out from lack of gas if you stop the car.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
2
 While owning the vehicle for only two days it failed to start. dealership contacted a technician, and he stated that fuel pump needed replacement. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
11/30/2005114000107/01/2003
 Dt: the contact stated the fuel system malfunctioned. the fuel pump and components exploded in the gasoline storage tank. the entire fuel system needed to be replaced. a local repair shop replaced the fuel system. there was nhtsa recall campaign 04v179000 concerning the fuel system. the manufacturer said this problem was not due to the recall. *ak