Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
4501/01/2001625934On certain models including spectra, leak detection pump heater is inoperation. *et12/11/2001

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, GASOLINE
RQ03006HYUNDAI-KIA AMERICA TECHNICAL CENTER INC08/15/200302/03/2004REFUELING SPIT BACK
 In june 2000, kia notified odi of a defect condition in approximately 100,000 my 1998-99 sephia passenger vehicles manufactured from october 17, 1997 to may 16, 1999, that could result in fuel spit back while refueling (ea99-034, recall 00v-175).according to kia, manufacturing changes made to the onboard refueling vapor recovery (orvr) valve could cause fuel shut off before the tank reached 95% of nominal capacity during refueling.kia stated that if the consumer then attempted to add more fuel to the tank, fuel spillback or spitback from the fuel filler neck could occur.kia replaced the orvr valves in the recalled vehicles.odi has received 16 complaints of fuel spit back on vehicles that have received the recall and 5 complaints on vehicles that were not covered by the recall.kia has identified 2 fuel spit back complaints on vehicles that were recalled and 8 complaints on vehicles not covered by the original recall.kia has also provided warranty information showing 191 claims potentially related to fuel spitback on non-recalled vehicles. odi has upgraded its investigation to an engineering analysis to further assess the scope, frequency, and trend of the fuel spitback risk associated with the alleged defect in the subject vehicles.
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
FUEL SYSTEM, GASOLINE - STORAGE
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
RQ03006HYUNDAI-KIA AMERICA TECHNICAL CENTER INC08/15/200302/03/2004REFUELING SPIT BACK
 In june 2000, kia notified odi of a defect condition in approximately 100,000 my 1998-99 sephia passenger vehicles manufactured from october 17, 1997 to may 16, 1999, that could result in fuel spit back while refueling (ea99-034, recall 00v-175).according to kia, manufacturing changes made to the onboard refueling vapor recovery (orvr) valve could cause fuel shut off before the tank reached 95% of nominal capacity during refueling.kia stated that if the consumer then attempted to add more fuel to the tank, fuel spillback or spitback from the fuel filler neck could occur.kia replaced the orvr valves in the recalled vehicles.odi has received 16 complaints of fuel spit back on vehicles that have received the recall and 5 complaints on vehicles that were not covered by the recall.kia has identified 2 fuel spit back complaints on vehicles that were recalled and 8 complaints on vehicles not covered by the original recall.kia has also provided warranty information showing 191 claims potentially related to fuel spitback on non-recalled vehicles. odi has upgraded its investigation to an engineering analysis to further assess the scope, frequency, and trend of the fuel spitback risk associated with the alleged defect in the subject vehicles.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
RQ03006HYUNDAI-KIA AMERICA TECHNICAL CENTER INC08/15/200302/03/2004REFUELING SPIT BACK
 In june 2000, kia notified odi of a defect condition in approximately 100,000 my 1998-99 sephia passenger vehicles manufactured from october 17, 1997 to may 16, 1999, that could result in fuel spit back while refueling (ea99-034, recall 00v-175).according to kia, manufacturing changes made to the onboard refueling vapor recovery (orvr) valve could cause fuel shut off before the tank reached 95% of nominal capacity during refueling.kia stated that if the consumer then attempted to add more fuel to the tank, fuel spillback or spitback from the fuel filler neck could occur.kia replaced the orvr valves in the recalled vehicles.odi has received 16 complaints of fuel spit back on vehicles that have received the recall and 5 complaints on vehicles that were not covered by the recall.kia has identified 2 fuel spit back complaints on vehicles that were recalled and 8 complaints on vehicles not covered by the original recall.kia has also provided warranty information showing 191 claims potentially related to fuel spitback on non-recalled vehicles. odi has upgraded its investigation to an engineering analysis to further assess the scope, frequency, and trend of the fuel spitback risk associated with the alleged defect in the subject vehicles.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
RQ03006HYUNDAI-KIA AMERICA TECHNICAL CENTER INC08/15/200302/03/2004REFUELING SPIT BACK
 In june 2000, kia notified odi of a defect condition in approximately 100,000 my 1998-99 sephia passenger vehicles manufactured from october 17, 1997 to may 16, 1999, that could result in fuel spit back while refueling (ea99-034, recall 00v-175).according to kia, manufacturing changes made to the onboard refueling vapor recovery (orvr) valve could cause fuel shut off before the tank reached 95% of nominal capacity during refueling.kia stated that if the consumer then attempted to add more fuel to the tank, fuel spillback or spitback from the fuel filler neck could occur.kia replaced the orvr valves in the recalled vehicles.odi has received 16 complaints of fuel spit back on vehicles that have received the recall and 5 complaints on vehicles that were not covered by the recall.kia has identified 2 fuel spit back complaints on vehicles that were recalled and 8 complaints on vehicles not covered by the original recall.kia has also provided warranty information showing 191 claims potentially related to fuel spitback on non-recalled vehicles. odi has upgraded its investigation to an engineering analysis to further assess the scope, frequency, and trend of the fuel spitback risk associated with the alleged defect in the subject vehicles.
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
RQ03006HYUNDAI-KIA AMERICA TECHNICAL CENTER INC08/15/200302/03/2004REFUELING SPIT BACK
 In june 2000, kia notified odi of a defect condition in approximately 100,000 my 1998-99 sephia passenger vehicles manufactured from october 17, 1997 to may 16, 1999, that could result in fuel spit back while refueling (ea99-034, recall 00v-175).according to kia, manufacturing changes made to the onboard refueling vapor recovery (orvr) valve could cause fuel shut off before the tank reached 95% of nominal capacity during refueling.kia stated that if the consumer then attempted to add more fuel to the tank, fuel spillback or spitback from the fuel filler neck could occur.kia replaced the orvr valves in the recalled vehicles.odi has received 16 complaints of fuel spit back on vehicles that have received the recall and 5 complaints on vehicles that were not covered by the recall.kia has identified 2 fuel spit back complaints on vehicles that were recalled and 8 complaints on vehicles not covered by the original recall.kia has also provided warranty information showing 191 claims potentially related to fuel spitback on non-recalled vehicles. odi has upgraded its investigation to an engineering analysis to further assess the scope, frequency, and trend of the fuel spitback risk associated with the alleged defect in the subject vehicles.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - FILLING/CHARGING
EA04004HYUNDAI-KIA AMERICA TECHNICAL CENTER INC02/03/200407/29/2004REFUELING SPIT BACK
 Based on the low rate of fuel spit-back incedents (14.3 incidents per 100,000 vehicles sold), a low warranty claims rate of 0.02 percent, and the lack of engineering information that would support the presence of an engineering defect, a safety-related defect trend has not been identified and further use of agency resources does not appear to be warranted.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.
RQ03006HYUNDAI-KIA AMERICA TECHNICAL CENTER INC08/15/200302/03/2004REFUELING SPIT BACK
 In june 2000, kia notified odi of a defect condition in approximately 100,000 my 1998-99 sephia passenger vehicles manufactured from october 17, 1997 to may 16, 1999, that could result in fuel spit back while refueling (ea99-034, recall 00v-175).according to kia, manufacturing changes made to the onboard refueling vapor recovery (orvr) valve could cause fuel shut off before the tank reached 95% of nominal capacity during refueling.kia stated that if the consumer then attempted to add more fuel to the tank, fuel spillback or spitback from the fuel filler neck could occur.kia replaced the orvr valves in the recalled vehicles.odi has received 16 complaints of fuel spit back on vehicles that have received the recall and 5 complaints on vehicles that were not covered by the recall.kia has identified 2 fuel spit back complaints on vehicles that were recalled and 8 complaints on vehicles not covered by the original recall.kia has also provided warranty information showing 191 claims potentially related to fuel spitback on non-recalled vehicles. odi has upgraded its investigation to an engineering analysis to further assess the scope, frequency, and trend of the fuel spitback risk associated with the alleged defect in the subject vehicles.

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
09/15/200860000
 Tl- the contact owns a 2001 kia sephia. while parked the contact turned the ignition on and smelled a fuel smell coming through the heater vents. the failure was occurring intermittently and with time became frequent. the vehicle was not taken to the dealer. the contact inspected the vehicle and noticed there was a leak in the fuel dampener where it connects with the fuel line . the vehicle was not repaired. the vin was unavailable. the approximate failure mileage was 60,000 . ds
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
07/02/200415000208/17/2001
 I am just a little disgusted by the fact that i bought a brand new vehicle so that i wouldn't have to worry about repairs for awhile. i bought a 2001 kia sephia in august of 2001 and it is now july 2004 and my fuel pump has failed twice now. i have had vehicles in the past that have had well over 100,000 miles before ever having to replace a fuel pump. i feel that they should last more that a year or year and a half. i also had the shifter replaced due to a defect. this is a part i have never had to repace on a vehicle even with 300,000 miles!! the fuel pump is my biggest compaint however. i am just over the 60, 000 mile warranty and the fuel pump is going out for the second time. i had to have it replace after i had the vehicle for only a year. the majority of the miles on the car are highway miles as i have approx. a 70 mile commute per day. i can't believe i would be the only person that has had the problem with the fuel pump. all maintenance and oil changes have been done on schedule. i only use gas from either a texaco or chevron station...no cheap gas so this is really difficult to swallow. please let me know if there have been other similar compaints. thank you
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
10/06/20034
 Dealer replaced in the last past three months the following items: ignition coil/fuel injection system twice/wiring harness, and catalytic converter. however, problems still recurred. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
10/31/2001
 Fuel injectors are leaking. this causes vehicle to shut down at 40 mph. please provide any further information.*ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
07/15/200107/01/2001
 Whenever tank if filled[not topped off] gas burps back out of the filler neck, spilling down the side of the car, and getting on whoever filles the car. mr referenced in rq03-006
FUEL SYSTEM, OTHER
07/27/2011
 Car gives off a very bad gas odor. everytime i put gas in the car, the gas indicator on the dashboard goes down and car cuts off on me when im doing 20 mph.
01/26/2002
 When filling up gas tank to full and driving 140 miles gas gauge will read empty. also, engine light is constanly coming on because of a 02 sensor failure. please provide any further information.*ak