Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - WIRING
99V325000KIA MOTORS AMERICA, INC.from 08/29/1996 to 02/01/1999V (Vehicle)7698601/25/2000ODIHYUNDAI-KIA AMERICA TECHNICAL CENTER INC11/19/199911/29/1999
Defect SummaryVehicle description: sport utility vehicles. the wires connected to the c123 and c124 connectors can be put under tension by movement of the engine, thus pulling the wires and connectors, loosening them and resulting in a loss of circuit continuity.
Consequence SummaryThis condition can cause engine stalling, increasing the risk of a crash.
Corrective SummaryDealers will install spring clips to lock the connectors together. in addition, the dealers will be instructed to solder a splice in the wire harness.
NotesOwner notification began january 25, 2000.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact kia at 1-800-333-4542.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM
SQ99021HYUNDAI-KIA AMERICA TECHNICAL CENTER INC06/30/199902/02/2000CHECK ENGINE LIGHT STAYS ON99V325000
 A monthly technical times published by kia and distributed to dealer technicians identifying a wiring harness problem that could cause connectors c123 and c124 to pull apart slightly during engine load changes.this could lead to erratic or tempory loss
ELECTRICAL SYSTEM - WIRING
RQ02013HYUNDAI-KIA AMERICA TECHNICAL CENTER INC10/18/200209/02/2003ENGINE STALLING POST-RECALL99V325000
 Rq02-013 was opened to assess the scope and adequacy of recall 99v-325, which involved modifications to the engine fuel injection wire harness (harness).vehicles produced after the recall population have shown no signs of a defect trend.the majority of recall remedy failures identified were repaired within one day of the initial work.subsequent failure experience is minimal (249/55,548 vehicles remedied).field data show no indication of an ongoing concern: of 627 post-recall stalling-related wire harness warranty repairs, only seven occurred in 2003.consumer complaints and fuel injection wire harness saleshave declined since 2001.odi has received a total of twelve potentially relevant consumer complaints since 2001.under these circumstances, further expenditure of agency resources is not justified.the recall query is therefore closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency will take further action in the future if circumstances warrant.
ELECTRICAL SYSTEM - WIRING - FRONT UNDERHOOD
RQ02013HYUNDAI-KIA AMERICA TECHNICAL CENTER INC10/18/200209/02/2003ENGINE STALLING POST-RECALL99V325000
 Rq02-013 was opened to assess the scope and adequacy of recall 99v-325, which involved modifications to the engine fuel injection wire harness (harness).vehicles produced after the recall population have shown no signs of a defect trend.the majority of recall remedy failures identified were repaired within one day of the initial work.subsequent failure experience is minimal (249/55,548 vehicles remedied).field data show no indication of an ongoing concern: of 627 post-recall stalling-related wire harness warranty repairs, only seven occurred in 2003.consumer complaints and fuel injection wire harness saleshave declined since 2001.odi has received a total of twelve potentially relevant consumer complaints since 2001.under these circumstances, further expenditure of agency resources is not justified.the recall query is therefore closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency will take further action in the future if circumstances warrant.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
 Intermittently electrical system became inoperable, resulting in circuit continuity. dealer has inspeceted the vehicle. *ak
06/09/1999111/01/1998
 Short in electrical system, dealer would not repair because mileage was 1,200 over warranty coverage of 36,000. *ak( dot number: tire size: p205/75/15 )
07/01/1998
 While traveling the vehicle indication lights would come on without warning. dealer has been contacted. please provide further details. *ak
ELECTRICAL SYSTEM - BATTERY
10/14/2000112/01/1997
 I am concerned because the service engine soon light comes on periodically. when i call phil long ford, they tell me that happens with kias and they can't fix it unless the light is on at the time i bring it in. after oncce taking it down anyway and being refused repair because the engine light went off by the time i got down down the mountain pass, i gave up on that one. when i asked about any additional recalls last spring when i took the kia in for a tailgate latch recall, phil long ford told me there were no others. now i find that there was indeed a recall (99v325), which could have affected the electrical system. now my battery went dead suddenly for no apparent reason. i'm concerned about electrical problems after reading so many complaints. also, my horn periodically won't work which phil long also says is common. (why then haven't they fixed it?) kia and their partner, ford, needs investigating.
ELECTRICAL SYSTEM - IGNITION
10/03/19992
 Dt: kia sportage 1997, vehicle was in an accident, the accident was reported to the police, after the dealership was suppose to repair the vehicle it kept shutting off. vehicle had a bent frame. consumer took vehicle to the dealership twice, and they failed to fix the problem. electric windows will not go up after being pushed down. consumer heard a whistling noise in the vehicle. the consumer believed the vehicle was unsafe therefore traded it in for another vehicle. *ak
07/20/2001211/01/2000
 Twice it has shot spark plug right out of engne. *ak
03/06/2001
 Vehicle stalls/dies when it comes to a stop, and sometimes will not restart. *ak
03/02/19991509/01/1997
 Been to dealer several times problem persists. loss of control nearly caused accidents.
ELECTRICAL SYSTEM - STARTER ASSEMBLY
03/27/200408/10/1997
 I have been having stalling problems for about 2weeks now, at first i thought it might be the battery; but i checked it out at autozone for free and the machine that detects how much power in the battery suggested that the battery was fine. the stalling problems started two weeks ago and i had to push-start the car about four times and then it decided to not start at all, i know its not the battery because it has been checked and it still has power.
ELECTRICAL SYSTEM - WIRING
05/05/200501/01/1999
 Dt the vehicle revs up to almost 2000 rpm's, the vehicle jerked then stalled. this has been going on for about 5 years. the vehicle has been serviced, but it keeps happening. there has been a recall on the vehicle, but the dealership stated that the service computer indicated that the recall repair was already done. *nm
1
 Electrical system wiring failed prior to rcall notice causing it to stall. nlm
12/13/1999107/01/1997
 The wiring harness failed prior to recall notice (99v-325) causing the check engine light to illuminate. nlm
02/01/19981
 Wiring failure causing engine light to stay on.
ELECTRICAL SYSTEM - WIRING - FRONT UNDERHOOD
04/28/2004600001
 While driving 34 mph smoke came from under the hood. consumer pulled over and had the vehicle towed. dealership was notified, but did not resolve the problem. *ak
10/23/20026100009/20/2002
 My car will not get out of first gear. the kia coproration field experts cannot figure out what is wrong with it, they say it's a wiring nightmare, they refuse to take it to irvine (kia headquarters) because it is out of warranty. i believe they wiring harness recall of 1997 proves that the car has never been properly fixed, and i can't get any answers. my car has been at the mission bay kia dealership since 12-1-02, and i'm still waiting to find out what's wrong with it.
04/03/2002
 Vehicle stalled at 35 mph. consumer smelled smoke, then saw flames coming from under the hood. vehicle was totalled. *ak
08/01/2001
 Consumer received a recall notice 99v325000, and had service department taken care off on jun 13, 2000. since then, problem has come back on and off for the past 6 months. engine check light came on. and as soon as vehicle started to slow down it stalled. dealer stated vehicle needed new wiring harness. problem has been a ongoing since vehicle was purchased in sept. of 1997. servicle manager told consumer they corrected wiring harness problem. but, consumer felt work could have been incorrectly done.*ak
304/01/1997
 Brakes- excessive braking distance when brakes applied; engine coolant system- vehicle over headed caused vents on dashboard to pop; electrical system under hood- continuous check engine light expensive repair bills; engine- shakes like an earthquake, stalls while driving, scared will cause accident/death
ELECTRICAL SYSTEM - WIRING - INTERIOR/UNDER DASH
 While driving smoke followed by flames came from dashboard and floor board area of vehicle, totally destroying vehicle, cause unknown. please give any further details.*ak