Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
04160111/14/20050522810018745Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt01/12/2006
ENGINE AND ENGINE COOLING - ENGINE
0651301/01/200610019912Engine misfire with diagnostic trouble code (dtc) pewee, p0302, p0303, p0304, p0305, p0306, p0307, p0308, and p0316. *tt05/10/2006
03140408/23/20040416110011162Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.01/06/2005
0314407/21/200310003744Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included. *tt10/29/2003
1668303/01/200310001937False failure of the vapor management valve (vmv). *tt *jb07/28/2003
1486404/01/2001619335Subject regarding certain vehicles with 4.6l romeo engines exhibiting an oil leak from the cylinder head gasket area. *tt05/23/2001
1482104/01/2001619315Some vehicles equipped with 4.6l romeo engine may exhibit an oil leak from the cylinder head gasket area. *tt05/23/2001
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
0124612/10/2001630515Engine oil system priming procedures, service tips for reports of premature engine failure. *tt04/18/2002
1551701/01/2002630043Subject regarding exaggerated engine braking on deceleration. *yd04/12/2002
021401/21/2002630001Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt04/11/2002
0120510/15/2001627927Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt02/26/2002
014203/05/2001619419Some vehicles may exhibit the engine oil sending unit contacting the oil drip shield attached to the front axle. *tt05/30/2001
014703/05/2001619424Subject regarding engine oil recommendations for use in 2001 vehicles - sae 5w-20 motor oil. *tt05/30/2001
1437209/01/2001618640Information on idle vibration or engine droan on acceleration. *jb04/18/2001
807702/01/2000612278Some vehicles may exhibit any of p0350 through p0358 coil diagnostic trouble codes, check engine light on and rough idle under cold start conditions. *tt06/07/2000
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
1436509/01/2000618636This bulletin addresses concerns a noise at intial engine startup when cold from the accessory drive belt. *jb04/18/2001
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
802104/01/2000613615Exhibiting a crackling / popping noise from the exhaust. **mr07/26/2000
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
01E1512/07/2001635638Field action to replace the heated exhaust gas oxygen (hego) sensor. *tt10/29/2002
01E1612/01/2001630538Emissions recall 01e16 to replace incorrect hego sensor, the incorrect hego sensor may cause applicable exhaust emissions standards to be exceeded due to the potential for incorrect fuel/air ratios. *tt04/18/2002

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ENGINE AND ENGINE COOLING
DP05005FORD MOTOR COMPANY09/22/200501/04/2006SPARK PLUG EJECTION FROM CYLINDER HEAD
 On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi
ENGINE AND ENGINE COOLING - ENGINE
DP05005FORD MOTOR COMPANY09/22/200501/04/2006SPARK PLUG EJECTION FROM CYLINDER HEAD
 On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
DP05005FORD MOTOR COMPANY09/22/200501/04/2006SPARK PLUG EJECTION FROM CYLINDER HEAD
 On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
05/01/2012157000
 Tl* the contact owns a 2000 lincoln navigator. the contact stated that the engine compartment ignited in flames without warning. the fire department was contacted and no injuries were reported. the vehicle was not taken to the dealer and the manufacturer was not made aware of the failure. the vehicle was destroyed. the cause of the fire was unknown to the contact. the vin was not available. the failure and current mileage was 157,000.
05/01/2012157000
 Tl - the contact owns a 2000 lincoln navigator. the contact stated that the engine compartment ignited in flames without warning. the fire department was contacted and no injuries were reported. the vehicle was not taken to the dealer and the manufacturer was not made aware of the failure. the vehicle was destroyed. the cause of the fire was unknown to the contact. the vin was not available. the failure and current mileage was 157,000. kmj
05/01/2012157000
 Tl - the contact owns a 2000 lincoln navigator. the contact stated that the vehicle engine compartment burst into flame with out any warnings. the fire department was contacted and no injuries were reported. the vehicle was not taken to the dealer. the manufacturer was not made aware of the failure. the vehicle was declared destroyed. the vin was not available. the failure and current mileage was 157,000. pm
08/08/200897000
 Tl*the contact owns a 2000 lincoln navigator. four hours after being driven, the vehicle began to smoke and caught fire. the fire was so bad that the hood blew off. the tires and everything in the vehicle were melted. the fire department extinguished the fire and a firefighter stated that there was a ford recall regarding this failure. he further stated that the fire appeared to have originated in the engine compartment. the vehicle was towed to a local tow yard. the contact has photos and a videotape of the fire. the recall number was unknown. the failure and current mileages were 97,000.
2
 Vibration was coming from front end of vehicle. dealer was contacted, and technician replaced engine twice/ fuel injection /engine coil sparks plugs / flywheel and torque converter. vehicle still has problems. please provide further information. *ak
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
05/08/20071200001
 Tl*the contact owns a 2000 lincoln navigator. while driving 5 mph, the vehicle's engine failed and the contact smelled gas. the vehicle was towed to a mechanic who stated that the spark plug went through a cylinder and created a hole. the current and failure mileages were 120,000.
10/01/2001
 Vehicle stalls at slow speeds when applying brakes. dealer cannot remedy problem.
06/15/20003
 Ongoing problem with engine stalling when decreasing in speed. vehicle been to dealer's shop on three occasions, and the problem still occurring. feel free to provide any further information.*ak
03/01/20004
 Vehicle stalls at any speed. vehicle has been to the dealer 3 times. dealer , has replaced computer, but has not been able to remedy problem. vehicle has stalled 4 times. *ak