Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| VEHICLE SPEED CONTROL | |||||
| 16M012 | 05/22/2001 | 621571 | Some vehicles may exhibit 1-2 second delay upon release of the brake pedal and / or application of the accelerator pedal until the actuator moves to the new accelerator pedal input position. this is a design characteristic incorporated in | 09/26/2001 | |
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| VEHICLE SPEED CONTROL | ||||||
| PE10050 | MERCEDES-BENZ USA, LLC. | 12/21/2010 | 05/04/2011 | Brake lamp switch failure. | 11V208000 | |
| Odi opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.consumers also reported the illumination of a warning lamp on the instrument panel.the switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.as installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.one set of contacts (bls) operates the stop lamps, a second set (ewm) controls the shift interlock system, and a third set (bs) is used by an on-board diagnostic (obd) system to monitor switch operation.the cruise control monitors the bls signal to determine when the brake is applied, the primary way the system is disabled when set.the relative timing of contact actuation in response to plunger movement allows the obd system to detect a switch fault.when a fault is detected a malfunction indication lamp (mil) is illuminated (driver alert), a diagnostic trouble code (dtc) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).in its response to odi's january 2011 information request letter, mb explained its assessment of switch failures which was based primarily on evaluation of field return failures.mb identified both 1) electrical contact and 2) mechanical switch failure mechanisms.according to mb's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.for instance mb claims that bls contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the obd system, resulting in a dtc and subsequent replacement.electrical contact failures of the bs and ewm contacts result in a dtc also, and ewm contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).accordingly mb maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.mb determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.high temperatures occur due to overheating of the bls contacts and can cause the internal plastic components to melt.in one scenario overheated bls contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.in another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.in this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.in its march 31, 2011 defect notification, mb stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11v-208) to replace the switch with a more robustly designed component.the recall includes 136,751 model year 2000 - 2002 m-class and model year 2000 - 2004 m-class amg vehicles.owner notification letters will be mailed to consumers in september 2011.this action taken by mb is sufficient to resolve the issues raised by this investigation. | ||||||
| VEHICLE SPEED CONTROL - CRUISE CONTROL | ||||||
| PE10050 | MERCEDES-BENZ USA, LLC. | 12/21/2010 | 05/04/2011 | Brake lamp switch failure. | 11V208000 | |
| Odi opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.consumers also reported the illumination of a warning lamp on the instrument panel.the switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.as installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.one set of contacts (bls) operates the stop lamps, a second set (ewm) controls the shift interlock system, and a third set (bs) is used by an on-board diagnostic (obd) system to monitor switch operation.the cruise control monitors the bls signal to determine when the brake is applied, the primary way the system is disabled when set.the relative timing of contact actuation in response to plunger movement allows the obd system to detect a switch fault.when a fault is detected a malfunction indication lamp (mil) is illuminated (driver alert), a diagnostic trouble code (dtc) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).in its response to odi's january 2011 information request letter, mb explained its assessment of switch failures which was based primarily on evaluation of field return failures.mb identified both 1) electrical contact and 2) mechanical switch failure mechanisms.according to mb's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.for instance mb claims that bls contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the obd system, resulting in a dtc and subsequent replacement.electrical contact failures of the bs and ewm contacts result in a dtc also, and ewm contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).accordingly mb maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.mb determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.high temperatures occur due to overheating of the bls contacts and can cause the internal plastic components to melt.in one scenario overheated bls contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.in another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.in this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.in its march 31, 2011 defect notification, mb stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11v-208) to replace the switch with a more robustly designed component.the recall includes 136,751 model year 2000 - 2002 m-class and model year 2000 - 2004 m-class amg vehicles.owner notification letters will be mailed to consumers in september 2011.this action taken by mb is sufficient to resolve the issues raised by this investigation. | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| VEHICLE SPEED CONTROL | |||
| 05/24/2010 | 86000 | ||
| Safety concern - yesterday while traveling at 65mph locked on cruise control, the cruise control failed to disengage when the brake pedal was pressed. instead, upon releasing the brake pedal, the vehicle began accelerating back to 65mph and almost caused me to ran into the truck in front of me. i slammed on the brakes to bring the car to a stop to avoid rear ending the car in front of me, at which time the bas/esp light came on. again, the cruise failed to disengage since i could feel the car dragging while the brake pedal was pushed down. i manually turned off the cruise, and the bas/esp light remained on. later, with the esp/bas light on, i reenaged the cruise to see if it would reset, but again it failed to disengage when the brake pedal was pressed, and i had to manually turn off the cruise. when i parked the vehicle and turned the engine off, let it sit for about 20 min, and then restarted, bas/esp stayed on and gear shift locked up in park. | |||
| VEHICLE SPEED CONTROL - CRUISE CONTROL | |||
| 11/10/2009 | 127000 | ||
| Tl*the contact owns a 2001 ml430 mercedes which was purchased brand new in 2000. while traveling at speeds of 65 mph and utilizing the cruise control she tapped on the brake pedal to disengage the cruise control and it remained engaged. she continued to apply extreme pressure to the brake pedal in an attempt to stop the vehicle, to no avail. she was forced the shift gears into neutral until she coasted and stopped. she was able to drive the vehicle to the dealer who stated that a component failed to communicate with the pedal and disengage the cruise control. the contact is uncertain what the component was. repairs were made by her local dealer. the failure mileage was 127,000 and the current mileage was 130,000. | |||
| 05/07/2004 | 51300 | 1 | |
| Cruise control did not disengage while driving at 60 mph and without pressing the on the accelerator. vehicle surged by applying the brakes. consumer disengaged manually the cruise control. dealer notified. *ak | |||
| 04/12/2004 | 1 | ||
| Consumer was traveling with cruise control on at 60 mph. when consumer applied the brakes cruise control did not deactivate. vehicle continued to accelerate. consumer had to manually turn off cruise control. driver believed that brake switch interacted with the cruise control. dealer was contacted. *ak | |||