Bulletins
Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
---|---|---|---|---|---|
ENGINE AND ENGINE COOLING - COOLING SYSTEM | |||||
14062 | 04/01/2000 | 613705 | Some vehicles may exhibit a cooling system leak due to a broken constant tension clamp. **mr | 07/27/2000 | |
8534 | 04/01/2000 | 613665 | Some vehicles may exhibit a cooling system leak due to a broken constant tension clamp. **mr | 07/26/2000 | |
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY | |||||
14617 | 01/01/2001 | 617995 | Subject pertaining to broken thermostat. *jb | 04/03/2001 | |
14583 | 01/01/2001 | 617968 | Concerns with broken thermostats on engines. *jb | 04/02/2001 | |
ENGINE AND ENGINE COOLING - ENGINE | |||||
02221 | 11/11/2002 | 10008304 | Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj | 07/27/2004 | |
03199 | 09/29/2003 | 10004038 | Rattle/buzz sound from under the vehicle on 4.0l single overhead cam (sohc) engines. *tt | 11/14/2003 | |
0335 | 02/17/2003 | 10002482 | Idle air control (iac) valve diagnostic service tips. *tt | 09/03/2003 | |
870197 | 10/22/2002 | 10000592 | Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt | 03/25/2003 | |
14560 | 01/01/2001 | 617944 | Vehicles may experience start up timing chain noise. *jb | 04/02/2001 | |
00M12 | 11/01/2000 | 616507 | Ford motor company is providing additional coverage for the 4.0l sohc camshaft chain tensioner and lower intake manifold gasket. *tt | 03/01/2001 | |
13101 | 08/01/1999 | 6091905 | Subject regarding the sbds relative cam timing test. *tt | 11/16/2000 | |
14048 | 04/01/2000 | 613703 | Some vehicles may experience an oil leak at the rear crankshaft area after service. **mr | 07/27/2000 | |
8493 | 04/01/2000 | 613654 | Some vehicles may experience an oil leak at the rear crankshaft area after service. **mr | 07/26/2000 | |
7138 | 10/01/1999 | 6090757 | Service tip information when servicing the 4.0l sohc short block assembly. *tt | 03/29/2000 | |
13260 | 09/01/1999 | 6090690 | Service tips information provided to assist when servicing vehicles with short block assembly. *tt | 03/23/2000 | |
13170 | 09/01/1999 | 6090518 | Information regarding 4.0 l sohc camshaft bolt torque. *mjs | 03/21/2000 | |
13181 | 09/01/1999 | 6090540 | Information regarding camshaft position (cmp) sensor alignment tool chart (continued). *mjs | 03/21/2000 | |
6997 | 09/01/1999 | 6090310 | Some service manuals may list the incorrect camshaft position sensor alignment tool for vehicles with various engine sizes. *tt | 03/14/2000 | |
6986 | 09/01/1999 | 6090291 | Information regarding 4.0l sohc camshaft bolt torque. *tt | 03/13/2000 | |
9913094 | 08/01/1999 | 609039 | Concerns with 4.0l sohc engines equipped vehicles exhibiting an oil leak from the oil pressure switch boss of the engine block. *tt | 12/07/1999 | |
996874 | 08/01/1999 | 608805 | Subject pertaining to the sbds relative cam timing test which has been temporarily removed from use on some vehicles due to noise concerns. *tt | 12/06/1999 | |
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||||
0281 | 04/29/2002 | 637920 | Some vehicles equipped with the 4.0 sohc (single over-head cam) engine may exhibit a primary timing chain rattle noise. *tt | 12/09/2002 | |
0276 | 04/15/2002 | 636013 | Information on diagnosing engine rattle noise from primary chain drive area between 2000-3000 rpm on cold engine operation only. *tt | 11/04/2002 | |
15496 | 12/01/2001 | 630605 | Some vehicles built before april 23, 2001 may exhibit a hard start/long crank after sitting for an hour or more due to fuel system contamination. *tt | 04/18/2002 | |
01246 | 12/10/2001 | 630515 | Engine oil system priming procedures, service tips for reports of premature engine failure. *tt | 04/18/2002 | |
15470 | 12/01/2001 | 630576 | Concerns with spark knock noise or chain rattle noise between 2000-3000 rpm, during cold engine operation only. *tt | 04/18/2002 | |
15422 | 11/01/2001 | 630442 | Some vehicles may exhibit a hard start/long crank condition after sitting for an hour or more. *tt | 04/17/2002 | |
15567 | 01/01/2002 | 630105 | Some vehicles built before april 23, 2001 may exhibit a hard start/long crank after sitting for an hour or more. *tt | 04/12/2002 | |
0214 | 01/21/2002 | 630001 | Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt | 04/11/2002 | |
01205 | 10/15/2001 | 627927 | Some vehicles may exhibit vacuum or air leaks in the intake manifold and / or engine system causing diagnostic trouble codes p0171 and or p0174. *tt | 02/26/2002 | |
14868 | 04/01/2001 | 619337 | Some vehicles equipped with the 4.0 sohc engine may exhibit a primary chain rattle noise (sometimes described as a spark knock-type noise). *tt | 05/23/2001 | |
00M12 | 12/01/2000 | 616816 | Subject regarding owner notification suppllemental program for vehicles equipped with 4.0l sohc engines - camshaft chain tensioner and lower intake manifold gasket additional coverage. *tt | 03/13/2001 | |
13334 | 10/01/1999 | 6092156 | Some vehicles equipped with 4.0l sohc engine may exhibit a hesitation on acceleration during engine warm up. *tt | 11/27/2000 | |
13335 | 10/01/1999 | 6092158 | Some vehicles equipped with 4.0l sohc engines may exhibit a slight hesitation on acceleration during engine warm up. *tt | 11/27/2000 | |
13300 | 10/01/1999 | 6092122 | Some vehicles with 4.0l sohc engines may exhibit a vibration / moan / boom at idle. *tt | 11/27/2000 | |
13261 | 09/01/1999 | 6091661 | Service tips when servicing a 4.0l sohc short block assembly. *tt | 11/09/2000 | |
14090 | 04/01/2000 | 613716 | Some vehicles may exhibit a hard start / no start condition when attempting to start the vehicle. *tt | 08/07/2000 | |
7270 | 10/01/1999 | 6090871 | Some vehicles equipped with 4.0l sohc engines may exhibit a vibration / moan / boom at idle. *tt | 03/31/2000 | |
7248 | 10/01/1999 | 6090832 | Vehicles equipped with 4.0l sohc engine may exhibit a slight hesitation on acceleration during engine warm up. *tt | 03/30/2000 | |
13171 | 09/01/1999 | 6090520 | Information regarding 4.0l sohc engine noise (cam chain noise). *mjs | 03/21/2000 | |
13172 | 09/01/1999 | 6090522 | Information regarding sohc engine noise (cam chain noise). *mjs | 03/21/2000 | |
13177 | 09/01/1999 | 6090532 | Information regarding 4.0l sohc engine repair procedure update. *mjs | 03/21/2000 | |
6993 | 09/01/1999 | 6090303 | Subject regarding 4.0l sohc engine repair procedure update. *tt | 03/14/2000 | |
6987 | 09/01/1999 | 6090293 | Some vehicles may exhibit engine noise(cam chain noise). *tt | 03/13/2000 | |
99223 | 10/18/1999 | 6089683 | A no start condition when vehicle is parked on an incline with the vehicle in a nose down position and less than 1/4 tank of fuel may occur. *tt | 02/11/2000 | |
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM | |||||
14010 | 03/01/2000 | 612966 | Some vehicles built through 11/22/99 and equipped with 4.0l sohc engine may exhibit various driveability conditions that lead to idle air control (iac) valve replacement. *tt | 06/14/2000 | |
8420 | 03/01/2000 | 612845 | Some vehicles built through 11/22/99 and equipped with 4.0l sohc engine may exhibit various driveability conditions that lead to idle air control (iac) valve replacement. *tt | 06/13/2000 |
Investigations
NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
---|---|---|---|---|---|---|
ENGINE AND ENGINE COOLING | ||||||
DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
ENGINE AND ENGINE COOLING - ENGINE | ||||||
DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | ||||||
DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi |
Consumer Complaints
Fail date | miles | occurences | Purchase date |
---|---|---|---|
ENGINE AND ENGINE COOLING | |||
07/13/2004 | 58000 | 2 | |
Consumer noticed an extreme amount of fluid in the driveway which did not appear to be oil. after taking the vehicle to the dealer it was discovered that head gasket blew out. consumer had the repairs done. less than two months later, while driving , the gears would not connect properly. consumer had to have the transmission replaced.*ak | |||
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||
09/01/2001 | 24000 | 1 | 02/07/2000 |
Consumer stated upon starting vehicle, vehicle engine would not turn over. dealer was contacted. engine needed to be replaced. mr *tt | |||
02/09/2000 | 4 | 12/01/1999 | |
The engine experiences noises and misses, several repair attempts however the dealership has not been able to rectify problems. *mjs | |||
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL | |||
01/17/2005 | 41308 | 3 | 10/04/2001 |
Oxygen sensor. replaced by ford on 1/17/05. has 69336 miles.11/14/04 replaced air filter in order to extend life of o2 sensor. 2/5/04 weak fuel pump 49804 miles. 10/13/03 oxygen sensor replaced. 45742 miles. 10/9/03 mass air flow sensor replaced. 45616 miles. 8/21/03- replace iac. 43536 miles. 5/22/03 replace oxygen sensor. 41308 miles. *ak |