Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
00V419002FORD MOTOR COMPANYfrom 11/26/1991 to 06/26/1998V (Vehicle)39400002/15/2001ODIFORD MOTOR COMPANY01/02/200101/03/2001
Defect SummaryVehicle description: minivans. the fuel tank vent hose allows air to vent from the fuel tank during refueling. cracks have developed in the vent hose. if (1) the fuel tank is overfilled, not allowing excess fuel in the vent hose to flow back into the tank, (2) the vehicle is driven only a short distance after refueling and, (3) there is subsequently significant heating of the fuel tank, the fuel in the tank can expand into the vent hose and leak fuel.
Consequence SummaryFuel leakage in the presence of an ignition source can result in a fire.
Corrective SummaryDealers will replace the vent hose.
NotesOwner notification began february 19, 2001.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
9622510/21/199650944Mass air flow sensor - replacement as an assembly - service tip. *tw06/17/1997
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
96252212/02/199650978Extended crank - long crank time during morning start-ups - vehicles built through 7/1/96 no start - no start after short hot soak - vehicles built through 7/1/96 stalling - intermittent in hot ambient temperatures - vehicles built through06/17/1997
BC048296111311/13/199650761Extended crank or intermittent stalling in high ambient temperatures. *tw06/17/1997
BC075196101710/17/199650390Improved fuel pump w/ an improved, hardened inner gerotor gear. *tt04/24/1997
BC517896100110/01/199650457Fuel pump improved, hardened inner gerotor gear. improvement will reduce the possibility of intermittent stalling in hot ambient temps & a long crank time after a cold soak. *tt04/24/1997
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - FUEL RAIL
BC522196100110/01/199650496Revised hose part# f6hz-9j291-a has been developed to replace hose that shows signs of deterioration, cracks may appear in the outer covering of the hose. *tt04/24/1997

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
1
 Consumer states there is a strong gas smell inside vehicle, vehicle was recalled and supposedly repaired in march 2001 for a gas tank problem, consumer believes that current problem may be related to the recall problem.*jb
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
03/13/2001106/10/1998
 A day after taking vehicle for manufacturer's recall awf40c-f 00 s 59 repairs filler hose had to be changed because it could cause a fire. when consumer was driving about 40 mph engine started jumping. then, caught on fire just like it said in recall. *ak the vehicle had exhaust leak at the manifold. the consumer says he does not know the cause of the fire. *yh
FUEL SYSTEM, GASOLINE - DELIVERY
1
 Vehicle experiences starting problems,a sevice advisor stated the fuel line is poorly routed causing fuel to sit in the fuel lines, as the vehicle is being started the fuel has to work its way into the engine before the fuel reaches the point of ignition. nlm
06/12/1996
 Gas fumes entered into the vehicle, dlr noticed punctured fuel line. after repair order problem reoccured with fumes entering into the vehicle. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
 Fuel pump failed after the ac failed----a very strong gas odor starting vehicle up
1
 When replacing the air conditioner for this vehicle, the fuel pump also needed replacing. there has been a smell of gasoline for a while in this vehicle. *jg
07/29/20021204/01/2095
 Vehicle has stalled without warning at least 12 times over several years. this happens at any speed and has always happened in hot weather. the last several times were on a busy, curvy highway with no room to pull off road and almost led to an accident. the villager's fuel pump becomes very noisy when trying to restart engine. after about 15 to 20 minutes it will restart. please inform me of what the problem could be. it has never happened in cold weather. i am afraid an accident could happen. there is no warning at all.*ak
1
 There is a strong fuel smell when starting vehicle. a noise can be heard from fuel tank area. dealer stated fuel pump failed. however there is a recall campaign 00v419002 regarding fuel leakage of the fuel tank. *tt
01/20/2000107/01/1998
 There was a strong fuel smell when starting vehicle. fuel pump was replaced .*ak *yd
02/01/2002907/01/1998
 Vehicle has stalled 7-8 times at any speed, dealer cannot remedy the problem.*akwhile starting the vehicle, consumer smells gas, the fuel pump failed, consumer had it replaced, and is seeking reimbursement. *jg
107/30/1998
 Fuel pump noisy. *yc
06/01/1998109/04/1996
 Fuel pump failed.
1
 Vehicle stalling due to faulty fuel pump.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
07/03/1998
 While driving the vehicle will stall without warning which almost caused an accident. took to dealer, cannot determine problem. *ak
02/01/199801/10/1998
 While driving the vehicle will slow down unexpectedly, almost causing an accident. also the vehicle will not go over 30 mph. dealer cannot determine problem. cause unknown. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - FUEL RAIL
12/01/2003760001
 When vehicle idles fuel fumes seep through the vents intermittently. dealer states fuel rail leaks.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
10/24/1996
 Failure on the fuel injectors, consumer noticed a half tank of gas mixed in the oil pan/line. *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
01/17/2002
 Recall was done but the same problem occurred. no safety defec tlisted. *ak
1
 The consumer took the vehicle to the dealer to have recall 00v-419 performed, but the dealer did not have the parts available for repair and was put on a waiting list, the consumer was told that the vehcile was still safe to operate until the parts came in, but prior to the parts coming in the vehicle caught on fire while parked (franklin insurance company). nlm
1
 The consumer is having problems getting recall work 00v-419 for the fuel injection system performed due to dealer problems and lack of parts. nlm
12/01/200009/01/2000
 Gasoline leaks rapidly from underneath the van every time the tank is filled. *ak
10/01/1996
 In warm weather, my car vents a terrible amount of gas fumes into the interior of the vehicle (particularly when a/c is on). this is a terrible problem and the dealer cannot fix it. in my opinion it is very dangerous, especially here at high altitudes in denver when tremendous pressure builds up in the gas tank which appears to be causing this problem. this is second vehicle of this type that i have had with this problem. i also had a 1995 nissan quest (the same car - nissan version) which did this. it got so bad that the dealer kept putting me in a rental car until they could fix it (which they never did). nissan ended up buying the car back. i thought that i just had a lemon (an isolated incident) and bought the villager because the sliding seat system in the car is necessary for me (it is the only car that has one, namely, rear seats that are on tracks/rails). anyway, i was surprised and angry to find out that the villager does the same thing and the dealer was never able to fix it. this is a serious and dangerous problem. if you want to hear more about it, feel free to contact me.*ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
1
 Consumer received recall 00s59, however due to problems with dealer, recall repairs have not been completed. *slc
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
11/01/1998107/01/1998
 Fuel leak in engine compartment. initial visits to dealer failed to identify this problem. dealer identified problem on third visit. problem was a failed rubber hose which was leaking gas under intake manifold.
FUEL SYSTEM, OTHER
09/10/200309/06/2003
 Just purchased a used vehicle, in great shape. however there is a very intoxicating gas smell inside cabin of vehicle, after refueling and when tank is between 1/4 and 1/2 full i have had the vehicle 4 days, and i travel for a living and it is every time it gets to the 1/4 to 1/3 full range. i have two other friends that have the same problem with the same model.