Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi
SERVICE BRAKES, HYDRAULIC - FLUID
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi
SERVICE BRAKES, HYDRAULIC - POWER ASSIST
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC - HOSES, LINES/PIPING, AND FITTINGS
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM - HOSES, LINES/PIPING, AND FITTINGS
RQ06007MITSUBISHI MOTORS NORTH AMERICA, INC.05/24/200610/12/2006BRAKE BOOSTER ACCUMULATOR FAILURE
 In october 2001, mitsubishi notified the agency that it would conduct a safety recall (nhtsa recall no. 01v-254) to remedy a defect condition that could result in a leak of pressurized nitrogen gas from the hydraulic brake booster accumulator in approximately 39,000 model years (my) 2001-2002 mitsubishi montero vehicles produced from december 12, 1999 through june 20, 2001. according to mitsubishi, the accumulator that is installed on the hydraulic brake booster may have been manufactured improperly, which over a period of time may result in leakage of the pressurized nitrogen gas from inside the accumulator. the loss of this gas pressure may result in an abnormal noise from the left side of the dash panel when the brakes are applied, and possibly a delayed first time brake boost assist after the vehicle has been parked for a period of time.during rq06-007, mitsubishi indicated that the decision to conduct recall 01v-254 was based on projected failure rates of 36.5% within 2-years of service and 100% in the first 4-years of service. the office of defects investigation (odi) opened rq06-007 based on six complaints of hydraulic brake booster accumulator failure in the approximately 23,335 my 2002 montero vehicles that were built after the vehicles recalled in 01v-254.one of the complaints alleged that the failure resulted in a crash.during the investigation, odi identified 20 consumer complaints and 58 warranty claims related to brake booster accumulator failure in the subject vehicles, resulting in a complaint rate of approximately 85 per 100,000 vehicles and a warranty claim rate of 0.25%.mitsubishi

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, HYDRAULIC
02/26/2010182071
 I have had several times to take my car to a service center to have my brakes checked and/or replaced. i have a 2002 mitsubishi montero sport lx that have given me discomfort when having to stop when traveling at speed above 45 mph. i have been told that the number of time i have replace my brakes are not normal. i have also been told to do a complete brake overhaul which caused me to get 2nd and 3rd opinions which is costly as well. i feel that mitsubishi should be checked on this model and year for issues related to and not related to crashes over the past 6 years.
SERVICE BRAKES, HYDRAULIC - ANTILOCK
05/10/2002
 When applying brakes at 30 mph consumer heard a clicking sound. vehicle veered to left, and there was no braking action. dealer refused to examine vehicle.*ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
01/01/2002211/01/2001
 While driving, brakes will lock up, and then steering locks up. this can happen at any time. contacted dealer, and the dealer cannot find the cause. *ak consumer states brakes and steering locked on highway two times in five months. *yh
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
11/21/20061
 Retaining bolts on the driver's side front brake caliper fell out. when brakes were applied at highway speed, the caliper rotated and struck the inside of the wheel. the wheel cracked, causing the front tire to go flat. this is the second time since i have owned the vehicle that the brake caliper retaining hardware has failed on this caliper. the first time occurred when i was backing the vehicle out of my garage and there was no damage. *nm
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
04/01/200417000204/14/2003
 +brake pads must be changed because of premature wear. mileage: 17,000.if the truck is stopped, and you press the accelerator, you feel like it would stall, but it keeps going.*ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
02/28/20032
 The front brake lines failed upon frontal impact. i am a police officer/accident investigator and i investigated an accident involving a 2002 mitsubishi montero sport. the driver of the montero impacted the rear of a vehicle ahead of her. the impact damaged the left front of the montero enough to deploy the air bags, but not enough to prevent the wheel from rolling. the impact also caused the left front brake line to break. the line broke at the point where the flexible rubber part of the line connects to the metal fitting that is attached to the inner fender well. after the impact, the brakes would not allow the driver to bring the vehicle to a stop and the vehicle then went out of control and impacted a utility pole. the second impact was on the right front of the montero and in a similar manner the right front brake line broke. i am still investigating, but it appears the brake lines would not have been damaged if the attachment point of the brake line was on the vehicle frame and not on the inner fender well. it seems when the fender well was bent in the collision that is what put stress on the rubber line and caused it to tear away leaving the vehicle without braking and preventing the driver from bringing it safely to rest.*jb
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
03/28/2002101/28/2002
 While driving 45mph and without warning, applied brakes; however, brakes were inoperable, resulting in an accident. consumer had taken vehicle to dealer and mechanic indicated problem was the master cylinder, which could cause another accident.*ak