New Flyer C40lf 2005

Model C40lf made in 2005 by New Flyer got 3 investigations there are 5 recalls as well as 1 service bulletin. Technical service bulletines regarding power train. The car had one investigation (service brakes, air). There were some recalls concerningengine and engine cooling, equipment adaptive and service brakes, air.

Model 2005

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
05V370000NEW FLYER INDUSTRIES LTDfrom 09/01/2004 to 07/31/2005V (Vehicle)66508/30/2005MFRNEW FLYER INDUSTRIES LTD08/25/200508/29/2005
Defect SummaryOn certain transit buses, hydraulic fluid can leak at the flange fitting due to improper installation procedures. incorrect installation procedures may cause damage to the o-ring of the flange assembly, compromising the sealing capability of the o-ring.
Consequence SummaryLeaks caused due to damaged o-rings could cause hydraulic fluid to be sprayed onto hot surfaces and ignite.
Corrective SummaryNew flyer will contact customers with parts and instructions on how to complete this recall. the recall began on august 30, 2005. owners may contact new flyer at 204-934-4874.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER
12V466000NEW FLYER INDUSTRIES LTDfrom 05/13/2005 to 03/07/2006V (Vehicle)163ODINew Flyer Industries Ltd.09/24/201209/24/2012
Defect SummaryNew flyer is recalling certain model year 2005-2006 c40lf and 2006 c40lfr transit buses, equipped with john deere 8.1 liter turbocharged, compressed natural gas engines, model number 6081hfn04, manufactured from june 2002 through january 2008. failures can occur within the engine turbocharger. the turbine or compressor wheel may fail, resulting in damage to the engine and/or an oil leak.
Consequence SummaryFailure of the turbine or compressor wheel may result in smoke, fire, or stalling; possibly leading to a vehicle crash.
Corrective SummaryThe remedy for this issue is still under development. an interim letter was mailed on october 3, 2012. owners may contact new flyer at 1-204-224-1251.
NotesNew flyer's recall campaign number is r12-025.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
EQUIPMENT ADAPTIVE
06V034000NEW FLYER INDUSTRIES LTDfrom 10/01/2004 to 08/31/2005V (Vehicle)68202/15/2006MFRNEW FLYER INDUSTRIES LTD02/07/200602/09/2006
Defect SummaryOn certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame.
Consequence SummarySeparation of the ramp from the vehicle could result in injury to passengers on the ramp.
Corrective SummaryDealers will add new hardware to the hinges which will make the spot-welding redundant. the recall began on february 15, 2006. owners may contact new flyer at 1-204-934-4874.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
06V015000NEW FLYER INDUSTRIES LTDfrom 12/22/2004 to 02/10/2005V (Vehicle)10301/25/2006MFRNEW FLYER INDUSTRIES LTD01/18/200601/23/2006
Defect SummaryOn certain transit buses equipped with relay valves built by haldex/midland and distributed by meritor/wabco with valve body date code of 342a4k. this valve, which is installed in the rear axle air brake circuit, can fail resulting in a loss of air pressure to the rear service brakes.
Consequence SummaryFailure of the valve would disable the rear axle service brake circuit and result in extended stopping distances which could result in a crash.
Corrective SummaryDealers will inspect to see if the installed relay valve has a date code of 342a4k and if necessary will replace the valve free of charge. the recall began on january 25, 2006. owners may contact new flyer at 204-934-4803.
NotesCustomers may also contact the national highway traffic safety administration
STEERING - LINKAGES - TIE ROD ASSEMBLY
05V116000NEW FLYER INDUSTRIES LTDfrom 04/01/2004 to 02/28/2005V (Vehicle)17804/06/2005MFRNEW FLYER INDUSTRIES LTD03/25/200503/29/2005
Defect SummaryOn certain transit buses equipped with meritor front axle assemblies, a weld is missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.
Consequence SummaryBracket failure could result in a crash without prior warning.
Corrective SummaryDealers will replace the brackets free of charge. the recall began on april 6, 2005. owners may contact new flyer at 204-934-4874.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN - MANUAL TRANSMISSION
SMB-11109/16/201110041671New flyer: service manual regarding changes of installation on output yoke of allison transmission. *pe10/24/2011

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, AIR
EA09010NEW FLYER INDUSTRIES LTD06/18/200911/19/2010Air Brake System
 Investigation has not identified a defect.there have been no reported complaints relating to this issue since 2006. see closing report for further details.
EA09010NEW FLYER INDUSTRIES LTD06/18/2009AIR BRAKE SYSTEM
 Odi is opening this engineering analysis to further identify and evaluate the vehicle environment and brake system factors that may be causing or contributing to extended stopping distance performance in certain vehicles.
SERVICE BRAKES, AIR - CONTROLS
PE09012NEW FLYER INDUSTRIES LTD02/27/200906/18/2009AIR BRAKE SYSTEM
 Odi is closing this preliminary evaluation and opening an engineering analysis (ea09-010) to further identify and evaluate the vehicle environment and brake system factors that may be causing or contributing to extended stopping distance performance in certain vehicles.