New Flyer D60hf 2002

Model D60hf made in 2002 by New Flyer got 3 investigations there are 3 recalls as well as 1 service bulletin. Technical service bulletines regarding power train. The car had some investigations: electrical system, seats and service brakes, air. There were some recalls concerningequipment adaptive, steering and wheels.

Model 2002

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
EQUIPMENT ADAPTIVE
09V346000NEW FLYER INDUSTRIES LTDfrom 12/01/2002 to 11/30/2006V (Vehicle)32509/26/2009MFRNEW FLYER INDUSTRIES LTD09/02/200909/02/2009
Defect SummaryNew flyer is recalling model year 2002-2006 d60hf diesel 60 foot high floor transit buses equipped with a lift-u wheelchair lift, or have aftermarket lift-u control boxes installed. a defect in the control box could cause the outboard ramp barrier to fold in toward a lift passenger.
Consequence SummaryThe ramp barrier could pinch the passenger's feet.
Corrective SummaryNew flyer is working with lift-u (please see recall 09e-051) and will repair the transit buses free of charge. the safety recall began on september 26, 2009. owners may contact new flyer customer service at 1-204-934-4876 or lift-u at 1-209-838-2400.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
STEERING
07V268000NEW FLYER INDUSTRIES LTDfrom 01/01/1991 to 06/01/2007V (Vehicle)176807/10/2007MFRNEW FLYER INDUSTRIES LTD06/11/200706/26/2007
Defect SummaryOn certain transit buses, the u-joint assemblies have inadequate spline engagement on one of the two end yokes.
Consequence SummaryExcessive play in the steering system could develop and, if not corrected, cause a loss of steering control which could result in a crash.
Corrective SummaryThe u-joint assembly will be inspected and replaced if necessary. the recall began on june 10, 2007. owners may contact new flyer at 1-204-934-4874.
NotesCustomers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
WHEELS
04V042000NEW FLYER INDUSTRIES LTD V (Vehicle)78203/26/2007ODINEW FLYER INDUSTRIES LTD02/02/200402/10/2004
Defect SummaryOn certain transit buses, the center axle wheel end brakes may not release after being parked for an extended period of time.
Consequence SummaryThe driver could lose control of the vehicle when driving away from a parked position, which could result in a crash.
Corrective SummaryNew flyer will install an additional air system r14 relay valve, #4 notch automatic slack adjusters, and type 30 long stoke brake chambers on the center axle; the logic control module will be reprogrammed, add new abs components (sensors, speed rings and harnesses) if not already equipped with abs; and will revise plc programming. owners may contact new flyer at 1-204-982-8400.
NotesCustomers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN - MANUAL TRANSMISSION
SMB-11109/16/201110041671New flyer: service manual regarding changes of installation on output yoke of allison transmission. *pe10/24/2011

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM
PE07053NEW FLYER INDUSTRIES LTD10/29/200702/22/2008INTERIOR FIRES08V053000
 The office of defects investigation opened this preliminary evaluationbased on a fleet report of 3 thermal events allegedlythe result of condensation from the air conditioner's evaporator drain hose shorting electrical connections and various electrical components. the investigation was opened to evaluate and determine the cause of these thermal events. a technical evaluationdetermined that the drain line for the rooftop evaporator unit contacted the ballast inverter for the fluorescent lighting panel and became abraded.the abrasion of the drain lineresulted in low pressure and low volumes of moisture being introduced into the lighting panel resulting in electrical shorts.new flyer decided to conduct a safety recall to correct the problem.the corrective action will be to install an elbow on the air conditioning drain line where it enters the bus interior.this elbow relocates the drain line to provide the needed clearance between the line and lighting components.this remedy resolves the issue under investigation and, therefore, this investigation is closed.
SEATS
PE05018NEW FLYER INDUSTRIES LTD04/21/200508/05/2005SEAT BRACKET FAILURE
 This investigation was opened after notification from a new york city bus fleet of a march 25, 2004 incident where a seat collasped on a transit bus sending two passengers to the floor, resulting in one injury.an inspection revealed that there are two seat designs installed in the buses.seat design
SERVICE BRAKES, AIR
PE04003NEW FLYER OF AMERICA, INC.01/08/200404/30/2004BRAKES FAIL TO RELEASE, BUS JACK-KNIFES04V042000
 This investigation was prompted by a transit fleet, which informed odi in november, 2003, that they were experiencing brake problems on their high floor articulating style buses.in the letter, the fleet stated that they had experienced over 50 incidents where the rear brakes failed to release during morning pullout from their parking location.they alleged that there had been three crashes resulting in property damge as the result of this sticking brake phenomenon.the crashes originate when the middle axle brakes fail to release and the rear engine vehicle pushes the middle axle resulting in a jack-knife condition of the articulated bus. as a result of odi'sinvestigation, new flyer has agreed to initiate a safety recall and correct this condition on all affected buses.the action taken by new flyer is sufficient to resolve the issue raised by this investigation. a copy of the recallis attached.accordingly, this investigation is closed.