Orion Orion Vii 2003

Model Orion Vii made in 2003 by Orion got 2 investigations as well as 3 recalls. The car had one investigation (engine and engine cooling). There were some recalls concerningengine and engine cooling and fuel system, other.

Model 2003

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
04V544000ORION BUS INDUSTRIES LTD.from 01/01/2002 to 12/31/2004V (Vehicle)66309/30/2005ODIDAIMLER COMMERCIAL BUSES NA11/11/200411/16/2004
Defect SummaryOn certain buses equipped with compressed natural gas or diesel engines, the hydraulic cooling fan motor pipes can leak.
Consequence SummaryA hydraulic leak which is not attended to readily may continue to provide exposed oil in the engine compartment.
Corrective SummaryDealers will replace the hydraulic pipes with flexible hoses. an interim owner notification letter was mailed on may 17, 2005. the recall began on september 30, 2005. owners should contact orion at 905-403-7832.
NotesCustomers can also contact the national highway traffic safety administration
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
04V543000ORION BUS INDUSTRIES LTD.from 01/01/2002 to 12/31/2004V (Vehicle)54507/17/2005ODIDAIMLER COMMERCIAL BUSES NA11/12/200411/16/2004
Defect SummaryOn certain buses equipped with compressed natural gas fuel containers, the thermal properties of the original exhaust blanket were insufficiently achieved with the component supplied. the performance of the exhaust temperature and the exhaust blanket were incorrectly evaluated for the supplied blanket.
Consequence SummaryThe exhaust blanket can be degraded and lose insulating value. surrounding components can degrade in the engine compartment and can malfunction due to the effect on wires and hoses.
Corrective SummaryDealers will install a replacement exhaust blanket. the recall began july 17, 2005. owners should contact orion at 905-403-7832
NotesCustomers can also contact the national highway traffic safety administration
FUEL SYSTEM, OTHER - STORAGE
04E038000STRUCTURAL COMPOSITES INDUSTRIES E (Equipment)203002/10/2005OVSCDAIMLER COMMERCIAL BUSES NA05/20/200406/03/2004571304
Defect SummaryCertain compressed natural gas fuel containers, model alt823d, p/n 1273147, equipped on certain 2003 and 2004 orion vii buses. the nvg container's pressure relief devices fail to timely and fully activate as required by federal motor vehicle safety standard no. 304, compressed natural gas fuel container integrity.
Consequence SummaryIn the event of a vehicle fire with the fuel system roof enclosure removed or opened, the fuel container's pressure relief devices may not activate as they are designed to do and the fuel container could rupture and explode. such an explosion, if it were to occur, could cause serious injuries or death to occupants of the bus or to persons outside the bus.
Corrective SummaryStructural composites will replace the pressure relief valve free of charge. structural composites is expected to notify the owners of affected orion vii buses in june 2004. the recall began february 2005.
NotesAlso, customers can contact the national highway traffic safety administration

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
PE04071DAIMLER COMMERCIAL BUSES NA10/13/200401/25/2005DETERIORATING EXHAUST THERMAL BLANKET04V543000
 This investigation was opened after odi visited a transit fleet facility and noticed a bus that had experienced an engine compartment fire.further examination of other buses indicated that the exhaust system thermal blankets were deteriorating and may have been responsible for the thermal event.as a result of odi
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
PE03048DAIMLER COMMERCIAL BUSES NA10/17/200302/06/2004OVERHEATED EXHAUST COMPONENTS
 Orion bus is unaware of anyother owner reports of exhaust system flex pipe failures and believes that the reported failureis a single, isolated incident.the manufacturer of the flex pipe stated that they have sold 250,ooo unitsand no otherfailures have been reported.they believe the complaint vehicle was an isolated incident. based on orion's data, odi field work,and the lack of any other identifed failures, a safety related defect trend does not exist at this time and further use of agency resources are unwarranted.the closing of this investigation does not consitute a finding by nhtsa that no safety-related defect exist.the agency reserves the right to take further action on the vehicles in the future if warranted by the circumstances.odi will continue to monitor field reports and take appropriate action if indicated.