Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
07E021000DELPHI E (Equipment)74204/27/2007MFRGENERAL MOTORS CORP.03/12/200703/12/2007
Defect SummaryCertain delphi fuel pressure regulators, p/nos. fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after january 9, 2007, as aftermarket equipment for various passenger vehicles listed above. the universal pressure regulators (upr) were produced without an o'ring and retainer.
Consequence SummaryFuel may leak, possibly resulting in a fire.
Corrective SummaryDelphi will notify owners and replace the upr free of charge. the recall began on april 23, 2007. owners can contact delphi at 877-411-8770.
NotesThis recall only pertains to aftermarket delphi fuel pressure regulators and has no relation to any original equipment installed by general motors.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
9883632010/01/1998602757Inaccurate / fluctuating fuel gauge. *yc01/11/1999

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
11/03/2008760001
 Had all window mechanisms replaced after enduring a wonderful garbage bag cover treatment for window beauty enhancement last winter 2007-08. found my ignition refuses to start w/ 1 key. i started noticing the smell of antifreeze. took to my mechanic of 22 years. thought it was a crack in the actual container which houses antifreeze. this was replaced. nope. still leaking. car never indicated on panel that it was above temp & overheated, stayed within the normal range. the car never once overheated. mechanic couldn't find the problem. said it was a faulty computer... indicates, tires need checking, flashing lights, abs off/on...which by the way was causing me to not have my car pass inspection to add insult to injury!! found i was all of a sudden replacing antifreeze by the gallons. was still paying off mechanic from previous issues. don't ask, while trying to figure out the antifreeze problem! brought car in to have radiator checked by friends mechanic, fluid was literally pouring out of bottom of car. $1600. later!! head gasket set,waterpump,serpentine belt, radiator hoses, thermostat & gaskets, crossoverpipes, airfilter...now? 1 1/2 months later? well hey.guess what? riding merrily to work last sat. car stalled all the way...& yipee another visit, another mere 900. bag of shells consisting of crank shaft, bearings. can you believe it? i don't have it!!.....i thought this guy was putting me on...i've lost work since i'm 45 min. away. i've spoken to pontiac several times. they want nothing to do with this. act dumb- the american way...weird, i've read more complaints about this issue, i'm surprised you guys don't demand some resolution for consumers. what gives? it's so incredibly obvious this is a real solid complaint about engine defect with all the evidence to back it up!! i think it was minnisota or missouri that consumers actually won a class action suit against pontiac for these specific complaints. namely head gasket, engine related issues.. *tr
09/13/19996000209/15/1998
 Replacement of the following parts on 99 pontiac grand am, r&r fuel strainer & filter/fuel filter/fuel pump/fuel injection/water pump/ecm/2brake jobs/thermostat/also i am having problems with coolant system overheating/ loss of coolant/ fog window/ smell of coolant/ loss of power/ low coolant continually i have to add coolant every week. *nm
11/15/20020
 1)second time they cleaned injectors advisor said it was because i used 89 octane instead of 87 (2 digital readout on radio becomes illegible covered by fid. i declined repairs (3 air bag they found sir coil bad i declined to pay $400.00 for repairs should have been covered by fid or gm has never been deployed.
04/30/200306/09/1998
 '99 gr am: grinding noise r front-dealer: drilled out restrictor in pwr steerng hose per bulletin 990232002. rubbing & squawk noise turning left-dealer: sway bar bushings replcd. passenger seat stuck-dealer: replaced seat track. center console door latch assmbly replaced per recall. radio lcd garbled & blacking out-dealer: replcd radio assembly. whining in pwr steering- dealer: p/s cooler line leaking, replcd & bled system. gas gauge back & forth from full to empty-dealer: tank sending unit shorted, replcd tank module assy. fluid/oil leak from intake gasket-dealer: replcd gaskets & replcd oil pump drive o-ring. passenger seat squeaks-dealer: seat tracks loose in floor pan hook attchmnt openings. crunch/squawk in front end on speed bumps-dealer: replcd r&r front struts, replcd upper mounts. brake pulsation-dealer: front rotors warped, both rotors were machined & pads replaced. oil/fluid leak rt trans. axle seal, steering rack center section- dealer: replcd seal & sleeve, replcd steering rack. shimmy & shake on hwy- dealer: couldn't duplicate problem, no repair. intermittently hesitates cold start & on excelleration-dealer: couldn't duplicate problem, no repair. driver's side window plastic regulator broke & window fell down-no longer on warrantee, consumer replcd @ approx $500.00 own expense. all occuring at under 40,000 miles. am afraid to take in for next scheduled service for fear of what will be found.
1
 Consumer experiencing various problems with vehicle such as strong fuel smell inside of vehicle, intake manifold leaking, engine running rough / flutters and dies while driving, strong fuel smell, bad relay in a/c, orange jelly-like substance in engine oil, abs light on when stepping on brake, consumer also stated that all lights were coming on, however dealer could not duplicate the problem. *ak *tt
02/18/20014
 Consumer states every so often, when starting vehicle, there is a strong fuel odor, once consumer smelled fuel after driving 2 miles, dealer states there is no problems and that the smell is normal, consumer asked for that statement in writing, however pontiac would not put it in writing. *slc
09/30/19991
 Intermittent open circuit in fuel level sensor caused the gas gauge to drop to empty and the low fuel bell sounds. nlm
FUEL SYSTEM, GASOLINE - CARBURETOR SYSTEM
10/01/2002
 Consumer states that the coolant is low light was staying on, took to a mechanic and he stated the intake manifold was allowing antifreeze to go into oil. please provide any further information. mr
10/01/2002
 Consumer states that the low coolant light came on and stayed on. took vehicle to dealership,the intake manifold gasket needs to be replaced. *mr
 While driving vehicle coolant light illuminated on dashboard , indicating loss of anti freeze. dealer stated that intake manifold gasket needed to be replaced.*ak
05/01/200204/01/2000
 The manifold intake failed and the entire set had to be replaced at $808.63. the service garage that did the repair and the pontiac dealerships that i contacted said many grand ams had been brought in recently with the same problem. in fact, the dealerships had a waiting list for the repair work because the parts were on back order (since so many had to be replaced). the dealerships stated that a recall might be done in the near future because they felt the parts were defective.*ak
 Intake manifold malfunctioned. water leaked into engine. took to dealer for repairs. please provide any further information.*ak
04/04/200203/01/2099
 I have had issues with the roters raido replaced 2 times, the doors bubble, many issues to write. the car is no longer under warrenty, how ever it was my under standing thet the coolent system was covered for 150,00, the intake gasket needs replaceing the car has been at the dealership for almost 2 weeks , couldnt find the part. this issue is out of pocket 800.00. very dissatified with gm, no efforts to give a car to use, dealer will charge 20.00 a day, who can afford that when 800.00 has to be paid to get the car running again. because the car is no longer under warrenty, the customer is out of luck for any king of help. i will suggest when asked not to buy a pontiac, or gm very disapointed.*ak
04/05/2001207/30/1998
 Low coolant light on dashboard came on. consumer added dex special coolant twice, approximately a half gallon of 50% water/50% coolant. previously, every time 3,000 mile oil change indicator light came on, consumer noticed that coolant level was low. this time, consumer took vehicle to dealership , and found out that coolant was getting into oil, causing oil to be a milky color. *note: consumer was told it could possibly be caused by a defective head gasket or manifold intake. dealership is in possession of vehicle.*ak consumer states so far the newly installed upper and lower gaskets are holding, consumer states he has spoken to 3 independent mechanics who state that the problem is probably with the manifold intake gaskets and not the head gasket, these three people indicated that the failure was due to improper torque of defective gaskets. *slc
109/01/1998
 Power steering pump- a few weeks after i bought my car i noticed a cavitating noise coming from the pump. the dealership found the pump to be defective and replaced it with a new one. no more problems since. intake gasket- i could smell oil burning when i was stopped, and noticed oil puddles on the engine. the dealership found the intake gasket leaking. they gasket was replaced. at this present time, i can still smell oil burning and have since returned the car to the dealership. they are looking further into the problem. *ak
FUEL SYSTEM, GASOLINE - DELIVERY
12/10/2001110/01/1999
 Gasoline was leaking all over the engine. could have easily caused a fire. *ak
03/01/2000205/01/1999
 In approximately march of 2000 the vehicle first stalled while driving in city traffic going approximately 35 mph. was able to restart car and proceeded to dealer service dept. to have car checked out. they proceeded to install a breather valve they felt was faulty. approximately 3-4 days later, the vehicle stalled again. on the way to the dealer it stalled 3 more times in a matter of 2 miles. they diagnosed the problem as being a faulty fuel pump. today, august 17, 2000 the vehicle stalled again as i pulled into our driveway after having driven 300 miles. experienced exact same symptoms as the first time the pump failed. will be contacting dealer first thing friday a.m. to confirm problem. of course, vehicle is no longer under warranty but will demand to be repaired at no charge.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
04/09/20043
 Car hesitates, feels as it is going to die, car stalls, won't start. take several times to start, car will stall in the middle of driving on the road. could cause serious accident if stalling happens while on the road driving. *ak new fuel pump was installed. 3 fuel pumps have been installed in 2 years.
02/17/200341000104/16/1999
 I have owned this car for just under 4 years and have spent the last 2.5 in and out of the service dept. with it. i've had the brake rotors replaced 3 times, every year, almost to the day. i have also just had the fuel pump replaced 2 times and discovered a leak in my intake manifold with only 41k miles on the vehicle. it has been a safety hazard at times and left me stranded once.
09/15/1999
 Front end vibrates when going over speed bumps.gas pedal goes down to the floor for a while before gradually gaining any speed. dealer replaced computer & fuel pump to correct the problem, but nothing has help.*ak
 Engine hesitates and stalls without warning. this has been happening since vehicle's purchase. dealer has seen vehicle, and replaced the fuel pump. but, problem still exists. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
06/22/2000110/01/1998
 The fuel filter was replaced. *slc
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
04/05/2003206/01/2000
 Lower intake was just fixed 01/01/2002. lower intake has to be replaced again 05/05/2003. lower intake has been changed to be stronger. the lower intake was faulty. i should not be made to pay for it again. the first charge was $1032 and i am again being charged $1306. i should not have to pay again for the same problem. i have exceed the limited warranty of one year or 12,000 miles. the lower intake is designed to last almost the life of the car. the car is a 99 pont grand am. i purchased it in june 2000. i had the car 2 years and 8 months and i am still making payments on it. this is unfair that i should have to pay for repairs again. also i understand that recalls were done for the steering and body structure. i never got any notices about any recalls. if i had not gone to your web site, i would not have known. how do i get my car repaired without charge? also the alternator was replaced 07/02/2002 for $456 and the alternator had to be replaced again 03/17/03 which i was not charged for. i purchased a car with a lot of defects and should not have to pay. i will get rid of this car. *jb
02/27/2002101/01/2099
 Leaking power steering return hose, low oil levels between oil changes, unable to find problem first time, car to go back in shop 10-22-02, driver side power window inoperable and scratched since purchase, rewired remote starter, pulsating brakes, replaced pad, rotors, positive battery terminal broken, replaced battery,radio led inoperable, replaced radio assembly, wheel speed sensor r/f wheel incorrect signal, replaced r/f hub and bearing assembly, knocking and car shaking at stops and loss of power, lack of fuel cylinder #4, replaced injector, replaced machine cylinder head, replaced upper strut mounts, 6-10-02 inspect for oil loss down 2 1/2 quarts, nothing found. oil change completed at 34304 and at 37160 oil loss to 3 quarts, car to be brought back to dealer 10-22-02. air conditioner has pc leak in hose, hose needs to be replaced and freon added. dt
1
 Possible fuel injection system leaking caused smell of gasoline in the vehicle. yh
08/01/19991007/01/1999
 Biggest problem - car is brand new, 2-1/2 weeks old and since about 100 miles, has been jerking off and while driving seeming as though fuel is being shut off and on while driving. took car to dealer to fix. told cannot fix and gm does not know what is wrong or how to fix. i was told car drivable and safe. that depends upon definition of safe. car is so bad it shuts off the cruse control after only being on 5 seconds. do not know if this car will stall while driving and could potentially become a safety problem. no one at dealership or gm seems to care about this problem. this is a new car! i really would like your help to make gm accountable for this problem in their new cars! steering - entire sterring column and wheel shakes when speeds of 60+ are reached. potential safety problem - driver headrest - cannot see blind spot or behind you if you turn to visually look to the left when merging into traffic or backing up.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
11/01/200460000311/01/2000
 In november 2004 my service engine soon light came on along with the trac off light. after flipping through my cars manual i decided to have it serviced with the dealer i originally bought it from. at only 60,000 miles they determined all of my fuel injectors went bad. i had to replace these and with labor charges it cost me nearly $1,000. approximately 11 months later, the same lights started to come on again. i immediately drove the car to dealer where they proceeded to explain that my fuel injectors went bad a second time. they first replacements were under warranty, i was required to pay labor. unfortunately this past week the lights for the fuel injectors came on again, and is currently getting diagnosed. this will be my third set of fuel injectors in 36 months. the only thing the dealer will do is replace the fuel injectors, but unfortunately they can't promise this won't happen again. i feel that the fuel injectors that were initially replaced, and the replacements after them have been faulty. *nm
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
04/28/200381000103/01/2000
 Consumer had problems with the fuel gauge. fuel gauge would read a completely wrong writing when the gas tank can be either on a quarter tank or empty. manufacturer was contacted as well as the dealer, but they had told the consumer that there was no recall, and that there was nothing they could do.*ak
01/01/1999
 Fuel pressure regulator leaks fuel intermittently (during cold starts). *ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
04/01/2001107/01/2099
 Cigarette lighter does not work, hazard lights and blinkers work intermittently, gas cap is broken, windshield has 3 chips, radio volume knob works intermittently, steering has jerked when rounding corners, heater fan speeds 1 and 2 do not work at all, cruise doesn't work intermittently, rubber molding on door coming off, dealer says need all new brake pads and front rotors
 When filling vehicle with fuel and then placing nasal in filler neck fuel began to spill out. also, noticed that there was little to no fuel left in tank.*ak
11/19/1999305/01/1998
 Engine sluggish, car misfires, rough idle. initially (10/20/99) dealer said it was gas cap-replaced, 2nd time (07/10/00) replaced #2 spark plug & boot - ck engine light on code stored was po300 carbon tracking on side of plug; third time last wk (have not drove) taking to dealer this wk.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
 Fuel pressure regulator was leaking fumes inside vehicle. dealer has repaired vehicle. *ak
FUEL SYSTEM, OTHER
02/04/1999106/01/1998
 Passenger seat slides after clicks in place, both driver and passenger side window regulators failed and left scratches on glass, radio lcd goes wacko car recently would not start (still at dealership), recall on console, both passenger side floor and cd (if in cd player) get wet with use of air conditioner, seat latches on backs of both seats are extremely difficult to lift, clip for moon roof switch broken, gas gauge sometimes moves up or down slightly in short period of time, front clip of car shattered in cold weather after going through unplowed street at 20 mph, rear reverse light broken after ice clung to cable (which is not properly tied back), excessive wind noise on highway, steering wheel shakes when on highway (55-65 mph), lots of problems with this car.( dot number: tire size: p255/50r16 )
02/04/1999106/01/1998
 Passenger seat slides after clicks in place, both driver and passenger side window regulators failed and left scratches on glass, radio lcd goes wacko car recently would not start (still at dealership), recall on console, both passenger side floor and cd (if in cd player) get wet with use of air conditioner, seat latches on backs of both seats are extremely difficult to lift, clip for moon roof switch broken, gas gauge sometimes moves up or down slightly in short period of time, front clip of car shattered in cold weather after going through unplowed street at 20 mph, rear reverse light broken after ice clung to cable (which is not properly tied back), excessive wind noise on highway, steering wheel shakes when on highway (55-65 mph), lots of problems with this car. (tiresize: p255/50r16)( dot number: tire size: p255/50r16 )
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
01/07/2006800001
 I own a 1999 pontiac grand am with 80,000 miles, that i bought new. about a month ago (jan. 2006), the gas gauge failed. the needle dropped to empty (when the car tank was full). now i don't know how much gas is in my tank, or when it will run out leaving me stranded. i called the dealership and they said it would cost $400 to repair. i called pontiac division about them fixing it, and they said it was not on their recall list! i said i've owned cars for over 45 years and have never had a gas gauge fail! they said i should pay to have it repaired and if they ever decide to recall it, they would give me my money back. well, i'm a retired disabled veteran and can't afford $400 for a stupid gas gauge...so now i get it filled up every day! *jb
08/01/2003650002405/24/2000
 Starting approximately august, 2003 whenever the fuel tank reaches about 1/4 tank or less the fuel gauge will fluctuate between 0% and 100% fuel. this fluctuation is frequent and can be observed 2-5 times within 10 minutes when the fuel level is below 25%. various fuel system cleaners/treatments have been attempted with no change. this problem has left me without gas and stranded in very cold weather. in addition this has caused the vehicle to stall unexpectedly in heavy traffic posing a hazard to myself and passengers. the hazard is most apparent when traffic is slow or stopped and the engine runs out of fuel. the driver and/or passengers have had to exit and/or push the vehicle out of the traffic flow when traffic is very congested and hazardous. the type of driving that i do (mountainous terrain, cold weather) renders the trip meter very inaccurate when trying to estimate available fuel. thank you, michael muscato. *jb
05/01/2002700005012/09/1999
 Fuel gauge, at 1/4 tank level or when idling for more than 5 minutes at any level, gauge will chime, quickly point to full, then point to empty, repeat a few times, and settle between the 1/2 and 3/4 tank range. this fault has left me in a position of resetting my trip meter and filling the tank completely when fueling in order to travel no more than 300 miles per tank and risk running out of gas due to an unreliable fuel gauge. this problem began in may 2002.*ak
04/28/200381000103/01/2000
 Consumer had problems with the fuel gauge. fuel gauge would read a completely wrong writing when the gas tank can be either on a quarter tank or empty. manufacturer was contacted as well as the dealer, but they had told the consumer that there was no recall, and that there was nothing they could do.*ak