Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
9702019774T02/01/199752933Various information regarding overnight cold soak conditions. *yc11/13/1997
ENGINE AND ENGINE COOLING - COOLING SYSTEM
9805405/02/2000613596Subject regarding addtional information for special policy 98054 - coolant loss, visible coolant leakage, or coolant odor. **mr07/25/2000
ENGINE AND ENGINE COOLING - ENGINE
9805410/08/1998615097General motors has determined that some vehicles equipped with 2.2 liter engines may develop a failure of the cylinder head gasket leading to external coolant leaks from the cylinder head gasket to engine block joint. *tt12/27/2000
98054A08/01/199998054607607Some vehicles may develop a failure of the cylinder head gasket leading to external coolant leaks. *tt09/30/1999
9805410/01/1998603613Some vehicles may develop a failure of the cylinder head gasket leading to external coolant leaks from the cylinder head gasket to engine block joint. *yc02/26/1999
98876121A04/01/1998601058Vehicles may exhibit a clattering noise at idle speed originating from the timing chain and front cover area. *yc06/24/1998
77600107/01/199752935Information concerning engine knock/rattle or tap noise before engine has reached operating temperature or under light load conditions at operating temperature (replace piston and/or rod assemblies). ak11/13/1997
97050177610905/01/199753011Exhibiting diagnostic trouble codes p0300, p0301, p0302, p0303, and p0304 indicating engine misfire conditions. *yc11/06/1997
77610904/01/199752596Engine stall at cold start, rough idle, oil filter expansion, high oil pressure and engine misfire dtc's (replace oil pump with improved press relief valve bore). *tw08/21/1997
77600103/01/199751302Knock, rattle or tap noise from the engine before the engine has reached operating temperature or under light load conditions at operating temperature knock, rattle or tap noise from the engine before the engine has reached operating06/27/1997
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
99088A04/27/2000613594Voluntary emission campaign involving vehicles exhibiting symptons resulting in the illumination of the check engine light or the engine running rough. **mr07/25/2000
99088A04/01/2000612668Vehicles exhibit symptoms resulting in the illumination of the check engine light or the engine running rough (inspection, clean/replace and seal pcm, and install protective pcm shield assembly). *mjs06/12/2000
99088REV04/07/200099088612655Information regarding additional corrections from privious campaign 99088, conditions that concern rough running engine and check engine light illumination. mjs06/09/2000
57611205/01/199543042Unknown11/01/1995
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
636604C09/01/199863-66-04B603835Comments that a metallic noise or cold rap heard on cold exhaust system. *tt03/08/1999
98636604B06/01/199863-66-04A601911Comments that a metallic noise on cold exhaust systems. *tt08/28/1998
98636604A04/01/1998601051Some owners may comment that a metallic noise or06/24/1998

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
12/20/20041
 The head gasket was leaking antifreeze which caused the vehicle to overheat. *jb.
02/01/2002204/07/1995
 Vehicle is leaking water from head gasket. coolant light illuminates on dash. took to dealer. also there was a recall campaign 00v367000. *ak dealer found small hole in cylinder head. engine will not start and is overheating. vehicle shuts off at stop. vehicle shuts off while driving. alternator, ignition switch, head gasket, coolant, fan belt, plugs and water pump was replaced. found front hub bearing making roaring noise. a/c stop working. dealer found compressor failed. there is a strong gas odor when cranking vehicle. fuel injector was replaced. *tt
ENGINE AND ENGINE COOLING - COOLING SYSTEM
09/27/19991
 Engine head cracked with no warning / or overheating. very few miles on the car, 4 years old. when dealer was asked, they said that sometimes the engine temp indicator doesn't work... $1750 to repair... out of my pocket.
ENGINE AND ENGINE COOLING - ENGINE
05/01/200308/01/1995
 Just found out about recall about starter. had fire (smoke) in steering wheel and entire electrical system not working right. windows stuck half way, blinking lights in dash and had motor replaced, but very bad, due to sudden loss of oil and motor froze. car is in destruction mode.
05/13/200384500003/07/2002
 Head gasket problem on a 1995 sunfire. seems that this is a systemic problem on this engine. 2.2 liter. *nlm
09/01/200004/02/1996
 Head gasket failure on my 1995 pontiac sunfire. when i had it repaired after not really driving it for two years because of this problem i was informed that this was a common occurrence with the 1995 pontiac sunfire. *nlm
01/31/20039000010005/15/1995
 When driving and speed reached 40 mph the car vibrates, when speed reached 60 mph it vibrates again. when decelerating after driving for a little while, and speed reached 10 mph (while decelerating) the car vibrates violently, then shuts off. when i restart the engine it runs noisily while still in park, then shuts off again when put in gear. i have to wait a minute or two before i start the car and put it in gear and it runs, until i decelerate again and the cycle starts over. i have had my head gasket repaired/replace by jay pontiac in columbus georgia at my expense because i receive the recall notice on the head gasket leak several years after the recall campaign was over. i have had my alternator repaired/replaced, transmission problems, etc. the dealer never sees any problems when he diagnoses my car on his computer & everytime he suggests what the problem is and i go broke paying to get it fixed, the problem remains. i am very fed up with pontiac & gm & their dealers/service people who seem to know nothing of their products' failure. i need to know what the problem is with my car so i can get it fixed. i am also seeking to purchase a new vehicle and from the horrible experience i've been having with pontiac & gm i am staying away from their products and advising everyone i know to stay away from them. i am at the point where the only automobile product i am interested in is foreign made. i understand you get what you pay for, but i don't understand a product having problems even the manufacturer can't figure out. *jb
01/20/200394044105/01/2001
 The head gasket failed and antifreeze leaked onto the engine. *ak *jb
01/24/200354313205/14/1995
 Head gasket leaked coolant and was replaced at 44,941 miles. it started leaking again at 54,313 and had to be replaced. pontiac won't cover it because the car is more than 7 years old and dealer won't cover it because it was more than one year when it had to be replaced the second time. what's the problem with this head gasket anyway??
520001
 Consumer complained about head gasketproblems. head gasket was leaking. dealer was contacted, and stated that this was not a recall so there for they won't cover it . *ts *tt *nlm.*ak
1
 The antifreeze light illuminated, and the vehicle hesitated, consumer took the vehicle to the dealer and the problem was diagnosed as a bad head gasket. ts *jb
1
 The cylinder head gasket had to be replaced, consumer later found out that the part was defective and manufacturer would have fixed it free of charge, however consumer has not been able to get a response from manufacturer regarding reimbursement.*jb
04/25/2002
 There's a hesitation when braking, also, there's heavy white smoke coming from exhaust. took to dealer, and dealer stated an oil leak was causing the problem. please provide any further information. *ak
207/01/1995
 Head gasket has failed twice. the second failure at 77,000 miles. nlm
02/19/2002506/01/1995
 The first failure of the head gasket was on aug 12, 1996 with 12,453 miles. pontiac will not recall the 2.2 liter (iron) duke) engine, nor are they willing to replace the engine. the warranty states it will be covered for 7years/100,000 miles, but what happen after that??? the head gaskets only last on the average for 15 months. *ak
1
 The cylinder head gasket had to be replaced, consumer later found out that the part was defective and manufacturer would have fixed it free of charge, however consumer has not been able to get a response from manufacturer regarding reimbursement.*jb
03/18/1998305/01/1995
 In 1995 i bought my pontiac sunfire and scince i have had it i have had to put 3 head gaskets on it and one head the first 1 was replaced at 36,275 in 1998 and at that time they need to replace the pistons and rings do to this problem. the next time was in2000 with 64,915 mile at that ime it was just the head gasket then the 3rd time they replaced the head gasket and the head which was caused by replacing the head gasket so many times this time i had to. *ak
04/23/20010
 Engine head gasket is losing antifreeze, consumer has to fill up every 2 weeks, and vehicle over heats.*ak
02/10/2001605/01/1995
 For more than a year my car has completely shut down. fuses blow. i've had head gasket replaced, 2 clutches installed, and a new ignition module. various other small problems. mechanic does not know what to repair next. the most recent shut down occured on highway during rush hour traffic. was towed home. now sitting in driveway.
04/05/2001204/01/1995
 Head gasket leaked, and was replaced at 87000 miles under special policy #98054. at 112,800 miles, head gasket failed again, and needs to be replaced again, this time not under warranty. this should be a recall , as the gaskets are obviously defective, and general motors is very aware of this problem in these vehicles, according to the technical service bulletin. *ak
01/27/1999102/17/1995
 Engine block is made out of cast iron and head is made out of aluminum, and they heat at different temperatures, causing head gasket to leak anti freeze. pontiac issued special policy for this defect.*ak pontiac will not fix due to vehicle having over 100000 miles. *slc
01/01/2001
 Coolant leak from head gasket. *ak
01/15/2000204/01/1997
 First head gasket failure at 34149 miles on 2/14/98. *ak
01/01/2000201/04/1998
 After vehicle was repaired under recall for pcm, condition of vehicle worsened. since repair, dealer concluded that head gaskets need to be replaced. *ak the head gasket blew up first and then the pcm failed. after the repair was done on both, the vehiclee runs horrible. *yh
07/10/1999101/15/1998
 Bolts holding top motor mounts worked themselves out of the bracket, one popped out entirely while the other held on by the last three threads, when the motor dropped it sliced off the tubing for the air conditioning. nlm
01/01/1995
 Went for an inspection on my 1995 sunfire and was notified of a blown head gasket. *ak
02/01/2000108/01/1995
 The dates are estimates. the first problem was the gasket that was bad and was replaced under warranty. the second problem was the engine head cracking and the internal parts failing. the manufactuar was contacted without any avail of getting any help. the dealer where i had the repairs done stated he couldnt tell what caused the problem of the engine. my file number with gm pontiac is 00017728. the diagnostic guess on the bill was #1 main and rod bearing came apart. engine head cracked at # 3 spark plug area. losing coolant at that location. service was performed at billy navarre chevrolet. showing billing date of 1-31-2000
212/01/1996
 Had headgasket/ transmission/ both frontspeakers/ rear glass for rear defogger, and radio replaced once they say it needs to be replaced again, had one spark plug replaced.
11/14/1998207/01/1995
 Head gasket replaced at 79000 miles. head gasket failure at 108000 needs replaced again! *akengine
504/01/1996
 I have never heard of a head gasket going bad five times. *ak
10/25/1999
 Vehicle experiencing reoccurring problem with a blown engin ehead gaske. dealer replaced/repaired at 10,000 miles, under warranty. currently, problem reoccurred at 50,000. dealer notifed and informed consumer that replacement and repairs would be at consumer's cost because vehicle is out of warranty. *ak
06/01/1999
 Engine head warped and coolant leaking from head
03/11/1999108/01/1995
 Torque converter clutch failure caused a vibration in the drivetrain from 35mph to 50mph. the dealer suggested disconecting the clutch as the cheapest way to stop the problem. the car has since lost about 3mpg. this was not the right way to fix this problem. the head gasket started leaking around 55,000 miles. a pontiac service manger told me it would cost about $500.00 to fix the leak,,or i could put some bars leak' in the coolant to seal up the leak. again this is the cheap way out for a while, but not the correct way to fix the problem. the dealerships i dealt with already knew that these problems were found in this model car,but stopped short of saying it was a manufacturing problem. *ak
12/15/199708/23/1995
 Coolant leaked from crack in engine gasket.
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
10/01/1995
 Any time the car is started, either cold or warm start, the motor has a very irratic idle, comes close to stalling, and gives off very strong exhaust fumes. the problem lasts for 1-3 minutes, during which the car is unable to be driven. until this time has elapsed, the motor is unresponsive to any throttle input. if i attempt to drive the vehicle, the problem worsens, and eventually stalls. after normal operating temperatures have been reached, the problem seems to disappear. i have had this problem for about two years now, and can not seem to get a straight answer from gm, or any of the local dealers as to the cause. i have spoken with other owners of the same model sunfire, and 95% of them have had or are having the same problem, and have also been told by local dealers that the problem does not show up on any of the diagnostic equipment. there are no recalls for this problem, and only one tsb issued, which i have been told, does not correct the problem.*ak
03/20/1999206/01/1996
 The motor in this car has blown on me twice with no warning running as smooth as can be and just boom the motor goes, the second time it happend it was sitting in my driveway with the ac on cooling down the inside and it just blew up. i think gm should give me a new car for free. this one has been a lemon.
07/27/1997102/01/1995
 Vehicle caught on fire.
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
107/12/1997
 Exaust system failed.
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
07/22/1996207/10/1995
 When starting vehicle can hear muffler rattling real loud, can feel vehicle shaking. took to dealer who replaced muffler, but did not find problem. informed owner that muffler been burned out. *ak