Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING
9702019774T02/01/199752933Various information regarding overnight cold soak conditions. *yc11/13/1997
ENGINE AND ENGINE COOLING - COOLING SYSTEM
01060201212/01/2001628890Some owners may comment on leakage of a few drops of coolant after parking their vehicle. *tt03/21/2002
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
67620412/01/199650564Coolant loss, visible coolant leakage, low coolant lamp on or coolant odor caused by coolant leakage. *tw05/27/1997
ENGINE AND ENGINE COOLING - ENGINE
0001005/01/2000613584Some customers may experience a failure of the cylinder head gasket leading to external coolant leaks from the cylinder head gasket to engine block joint. **mr07/25/2000
98876121A04/01/1998601058Vehicles may exhibit a clattering noise at idle speed originating from the timing chain and front cover area. *yc06/24/1998
77600107/01/199752935Information concerning engine knock/rattle or tap noise before engine has reached operating temperature or under light load conditions at operating temperature (replace piston and/or rod assemblies). ak11/13/1997
97050177610905/01/199753011Exhibiting diagnostic trouble codes p0300, p0301, p0302, p0303, and p0304 indicating engine misfire conditions. *yc11/06/1997
77610904/01/199752596Engine stall at cold start, rough idle, oil filter expansion, high oil pressure and engine misfire dtc's (replace oil pump with improved press relief valve bore). *tw08/21/1997
77600103/01/199751302Knock, rattle or tap noise from the engine before the engine has reached operating temperature or under light load conditions at operating temperature knock, rattle or tap noise from the engine before the engine has reached operating06/27/1997
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
99088A04/27/2000613594Voluntary emission campaign involving vehicles exhibiting symptons resulting in the illumination of the check engine light or the engine running rough. **mr07/25/2000
99088A04/01/2000612668Vehicles exhibit symptoms resulting in the illumination of the check engine light or the engine running rough (inspection, clean/replace and seal pcm, and install protective pcm shield assembly). *mjs06/12/2000
99088REV04/07/200099088612655Information regarding additional corrections from privious campaign 99088, conditions that concern rough running engine and check engine light illumination. mjs06/09/2000
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
636604C09/01/199863-66-04B603835Comments that a metallic noise or cold rap heard on cold exhaust system. *tt03/08/1999
98636604B06/01/199863-66-04A601911Comments that a metallic noise on cold exhaust systems. *tt08/28/1998
98636604A04/01/1998601051Some owners may comment that a metallic noise or06/24/1998
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
67652812/01/199650566Intermittent diagnostic trouble code p0107 map sensor circuit low voltage (pcm flash calibration) *tw05/27/1997

Consumer Complaints


Fail datemilesoccurencesPurchase date
ENGINE AND ENGINE COOLING
07/08/2008136050107/08/2008
 Tl*the contact owns a 1996 pontiac sunfire. within a week of purchasing the vehicle, it began overheating. in addition, the headlights would remain illuminated when the vehicle was turned off, wiper fluid was leaking, and the muffler made a loud noise. the contact has not been able to reach the dealer since the vehicle was purchased. the failure mileage was 136,050. updated 10/03/08 *bf updated 10/06/08.*jb
11/30/2003150000104/08/2001
 Head gasket on my 96 pontiac sunfire blew and caused my car to stall in traffic and almost caused an accident with my family aboard. my car went from 195 operating temp to 260 with in 1 minute. the car could have caught fire and caused tremendous injuries.*ak
ENGINE AND ENGINE COOLING - COOLING SYSTEM
03/07/200203/01/2099
 The airbags have failed to deploy on two separate occasions and i have statements proving they should of. the fuel injectors damaged in the accident were fixed by newby auto 2 weeks later they were broken again they refused to redo them saying it wasn't the same one they fixed. they also refused to add an airbag check onto the estimate saying there wasnt enough damage to deploy them i have two other estimates totalling my car they refused to look at them and insisted it was ok and they would fix it unfortually they did not and it has had many problems since. newby auto a pontiac dealership was located in richfield utah at the time they had my car they are no longer in business in richfield.
10/01/1996
 Engine runs hot at the very top of the gauge just before the over-heating mark on the gauge. losing coolant. car some times has trouble starting and back-fires. water pump had to be replaced at 43,000 miles as it had a hole in it and was leaking. oil leaks in several places, oil coming out of exhaust pipe, check engine light keeps coming on. replaced gasket between the transmission and engine due leaks. currently, the clutch sticks intermittently and i sometimes can't get the transmission to go into reverse. had to replace high-pressure power steering pump due to leaks. electrical system currently has a problem whereby i can't turn on the car alarm, the sensor alarms don't function right, drivers-side window only works intermittently and i've burned-out about 5 fues in six months. driver's leather seats ripped at the sewed ribbing at around 15,000. the trunk hydraulic lift pumps stopped working at 25,000 miles, and the trunk-lid wouldn't stay up and it's a heavy trunk lid to hold open and try to put something it at the same time. back-up lights stopped working at 10,000 miles. driver's-side seatbelt is twisted, and the seat casing holder for the seat adjustment broke-off. there has always been a rattle in the right rear trunk area?*ak
06/25/1999204/01/1999
 Water pump leaking half gallon or more of fluid everyday, causing low coolant light to come on. local dealer wanted 7 hours and $600.00 dollars or more to fix. catalytic converter failed at accordian-like shock absorber at high speed. was upset to learn that replacement part was dealer-only item and cost $420.00 dollars plus $40.00 dollar core charge. wheel studs (three)on passenger side front wheel failed during highway trip in june of 1999. two more failed during august of 2000. have been told, could be overtightening issue, but have not had problem with remaining studs on other wheels. this could be very serious safety concern. interior dome light has intermittent malfunction which causes light to remain lit indefinitely. has happened several times. had to turn light off by pulling dome light fuse or disconnecting battery each time. *ak
10/15/1999102/01/1996
 No summary
12/18/19955
 Vehicle looses excessive amounts of collant but no leak is found.
12/31/1998110/01/1995
 My car is barely three years old. this shouldn't of happened.the garage where i took this to said a week ago another sunfire was brought in with the same problem. also, a friends brother last summer took his 95 sunfire into the dealer also with the same problem . *ak
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
12/18/19951
 Thermostat gasket failed.
ENGINE AND ENGINE COOLING - ENGINE
12/03/200360000111/01/1996
 The vehicle was parked and the consumer noticed oil was leaking from underneath the vehicle. the consumer had taken the vehicle to the dealer for analysis and the mechanic noticed that the head gasket needed to be replaced due to deterioration. *ak the vehicle had also been losing coolant for the past year and exhibited a coolant smell. *sc *jb
12/02/20031
 Failure of head gasket at less than 64,000 miles. i understand that this is a common complaint with the sunfire model although there has been no official recall for this. *nlm
10/01/2002
 While traveling on the highway the vehicle overheated. the check engine and check engine gauge light appear on the dashboard. please provide additional infromation. dealer is aware of the vehicle. ts
08/21/20011
 Consumer recieved recall notice p00010 pertaining to the head gasket. consumer had repairs done at another facility and is requesting reimbursement of monies paid. *jg
 While traveling 65 mph vehicle lost power immediately due to head gasket blowing. inside compartment filled with steam and pipes and hoses bursted. vehicle was in for recall september 2001. please describe details.*ak
03/29/2002
 Vehicle is leaking anti-freeze onto the ground, causing headgasket to fail. dealer will be notified. please provide more information.*ak
11/21/2000204/01/1996
 I am filling this out becase i am trying to find the information on the head gasket reall on my car. the head gasket has blown again, and i believe i am still covered. *ak
 While driving an unsual noise occurred due to failure of one of the lifters which caused damage to cramshaft. please give any further details.*ak
08/08/2000103/01/1996
 Coolant seeping from engine area. suspect defective head gasket. noticed problem on august 8, 2000 after coming back to parked car in two hours. i am the original owner and the car has never overheated.
09/17/1999102/01/1999
 At 72,000 miles the head gasket blew and the head was cracked. only had the vehicle since february 1999. all previous recalls on vehicle were not handled by dealer before purchase. this information was discovered several months after purchase. information obtained determined that gm recalled the quad 4 engine for previous vehicles 1992-93 due to the same problem with the engines. gmc refuses to accept blame. the repairs of the engine will cost $2,650.00 due to this problem. *ak
02/24/1999410/01/1995
 I had contacted pontiac throughout engine head gasket problem and was not the least bit pleased. i know of 3 other 96 sunfires with the same problem and the 95's have been recalled for the same problem. *ak
 Vehicle has a cracked engine head gasket which is causing an oil leakage. manufacturer has been notified. *ak
04/03/199601/31/1996
 Thumping noise in front of vehicle--wheel bearings replaced. pan/oil gasket replaced. corroded wiring for gas gauge. repaired rear chassis. exhaust system and sender assy replaced. heater pipe leaking. worn tensioner replaced. new engine. pistons replaced.
1
 Head gasket failed causing leakage onto engine, engine rusted requiring replacement. mjs
 Head gasket leaks and antifreeze is leaking onto engine. gasket and antifreeze needs to be replaced. *ak
03/12/19961
 Heater hose pipe failed.
03/12/19961
 O-ring failed.
05/06/1996202/01/1996
 Engine mounts failed.
4
 Engine spun the # 4 rod bearing, causing the rod to snap and put ahole in the block the size of an orange. previously replaced engin epistons/timing chain and sprocket.
07/08/1996409/07/1995
 Engine oil pan gasket failed, resultin gin an oil leak, also replaced transaxle and stereo. *ak
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
03/12/19961
 Engine block heater failed, caused leaking.
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE
03/08/2002403/01/2096
 Engine quit while waiting at stop light. engine quit three times previously while driving.
03/08/2002403/01/2096
 Engine quit while waiting at stop light. engine quit three times previously while driving.*ak
10/01/1996
 Engine runs hot at the very top of the gauge just before the over-heating mark on the gauge. losing coolant. car some times has trouble starting and back-fires. water pump had to be replaced at 43,000 miles as it had a hole in it and was leaking. oil leaks in several places, oil coming out of exhaust pipe, check engine light keeps coming on. replaced gasket between the transmission and engine due leaks. currently, the clutch sticks intermittently and i sometimes can't get the transmission to go into reverse. had to replace high-pressure power steering pump due to leaks. electrical system currently has a problem whereby i can't turn on the car alarm, the sensor alarms don't function right, drivers-side window only works intermittently and i've burned-out about 5 fues in six months. driver's leather seats ripped at the sewed ribbing at around 15,000. the trunk hydraulic lift pumps stopped working at 25,000 miles, and the trunk-lid wouldn't stay up and it's a heavy trunk lid to hold open and try to put something it at the same time. back-up lights stopped working at 10,000 miles. driver's-side seatbelt is twisted, and the seat casing holder for the seat adjustment broke-off. there has always been a rattle in the right rear trunk area?*ak
06/12/20001
 Vehicle experienced failure of the head gasket prior to recall notification from the manufacturer. *mjs
 While driving at highway speeds vehicle completely shuts down without warning. dealer replaced the ignition control module and the right lower control arm, which did not correct the problem. please give any further details. *ak
05/30/1999211/01/1995
 The engine in my car has literally failed on the freeway 2 times. i could have been killed and general motors will not help me and the dealer will not replace the engine free of charge. i cannot believe that gm will not stand by their product. this car is only 3 1/2 years old and the engine should not have failed. *ak
1
 Check engine light on resulting with engine jerking and making noise.
ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS
10/23/2002
 Consumer stated that the tranmission stalled the engine causing the engne to smoke. ts
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
10/20/1997110/11/1996
 Headlights go out intermittently while driving. this has been repaired numerous times, the problem is a splice in the wiring. *ak the high beams were inoperative and the daytime running lights flashed while driving. the dealer replaced the instrument panel cluster. the vacuum actuator was sticking which caused the heater control not to blow on the setting selected. the mufflers hanger broke and the baffles were loose which caused rattling at idle. *scc *nlm
05/29/200308/10/1998
 -the horn on 1996 pontiac sunfire has quit working and been repaired three times. the people at the shop said that it was getting wet apparently everytime i went through water because of it being pointed downward. -the muffler has been fixed three times -there are more that i can not remeber right off hand -their is an electrical problem with the whole car. the light on the radio time and staion display has not worked since i bought it, the driver's rear door light has not come on, the passenger rear window lets down but will not let up when needed since right after i got the car, the lights in the dashboard go on and off without even being touched, while riding down the road, the widshield wipers will just come on without being turned on and then stop halfway down impairing vision, the passenger rear tail light blows all of the time, it has never stayed with a bulb that works, etc. -the valve cover gasket leaks and has leaked since i got it -the gas light will not tell you when you are running low on fuel -the radio will eat your tapes since i got the carthe transmission has been replace on the car with less than 80,000 miles on it -the rack and pinion had to be replaced a few years ago along with the complete brake system the power steering has leaked fluid and will stop turning in the middle of a turn. i have almost wrecked on it sveral times because of it and the brakes. -the air conditioning compressor works when it gets ready to if even then and has always done that.
03/07/200203/01/2099
 The airbags have failed to deploy on two separate occasions and i have statements proving they should of. the fuel injectors damaged in the accident were fixed by newby auto 2 weeks later they were broken again they refused to redo them saying it wasn't the same one they fixed. they also refused to add an airbag check onto the estimate saying there wasnt enough damage to deploy them i have two other estimates totalling my car they refused to look at them and insisted it was ok and they would fix it unfortually they did not and it has had many problems since. newby auto a pontiac dealership was located in richfield utah at the time they had my car they are no longer in business in richfield.
12/26/1999102/01/1997
 Fuel pump had to replace after only 56000 miles. dealer says it will cost $600.00 or more to fix. after it was fixed it still hesitates when you first accelerate. loud knocking and vibration noise in exhuast when you accelerate or just idling. i will never buy another sunfire. i can't wait to get rid of this one.
06/26/1996506/01/1996
 I have constant problems with this vehicle. major difficulty stopping when pavement is wet. my complet brake and rotors have been replaced on at least 3 occasions. i've also had problems with leaks, right rear window has been replaced. problems with vibration when at a standstill, almost losing power. smell of gas fumes. problems with the transmission. *ak
12/05/1996202/01/1996
 Noise from the exhaust system continually, replacement of the muffler on two occasions and tail pipe did not remedy noise.
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL
03/07/1998111/01/1996
 Map sensor failure.
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CATALYTIC CONVERTOR
06/25/1999204/01/1999
 Water pump leaking half gallon or more of fluid everyday, causing low coolant light to come on. local dealer wanted 7 hours and $600.00 dollars or more to fix. catalytic converter failed at accordian-like shock absorber at high speed. was upset to learn that replacement part was dealer-only item and cost $420.00 dollars plus $40.00 dollar core charge. wheel studs (three)on passenger side front wheel failed during highway trip in june of 1999. two more failed during august of 2000. have been told, could be overtightening issue, but have not had problem with remaining studs on other wheels. this could be very serious safety concern. interior dome light has intermittent malfunction which causes light to remain lit indefinitely. has happened several times. had to turn light off by pulling dome light fuse or disconnecting battery each time. *ak
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
07/08/2008136050107/08/2008
 Tl*the contact owns a 1996 pontiac sunfire. within a week of purchasing the vehicle, it began overheating. in addition, the headlights would remain illuminated when the vehicle was turned off, wiper fluid was leaking, and the muffler made a loud noise. the contact has not been able to reach the dealer since the vehicle was purchased. the failure mileage was 136,050. updated 10/03/08 *bf updated 10/06/08.*jb
05/29/200308/10/1998
 -the horn on 1996 pontiac sunfire has quit working and been repaired three times. the people at the shop said that it was getting wet apparently everytime i went through water because of it being pointed downward. -the muffler has been fixed three times -there are more that i can not remeber right off hand -their is an electrical problem with the whole car. the light on the radio time and staion display has not worked since i bought it, the driver's rear door light has not come on, the passenger rear window lets down but will not let up when needed since right after i got the car, the lights in the dashboard go on and off without even being touched, while riding down the road, the widshield wipers will just come on without being turned on and then stop halfway down impairing vision, the passenger rear tail light blows all of the time, it has never stayed with a bulb that works, etc. -the valve cover gasket leaks and has leaked since i got it -the gas light will not tell you when you are running low on fuel -the radio will eat your tapes since i got the carthe transmission has been replace on the car with less than 80,000 miles on it -the rack and pinion had to be replaced a few years ago along with the complete brake system the power steering has leaked fluid and will stop turning in the middle of a turn. i have almost wrecked on it sveral times because of it and the brakes. -the air conditioning compressor works when it gets ready to if even then and has always done that.