Thomas Built Buses Hdx 2008

Model Hdx made in 2008 by Thomas Built Buses got 2 investigations there are 7 recalls as well as 1 service bulletin. Technical service bulletines regarding engine and engine cooling. The car had some investigations: electrical system, structure. There were some recalls concerningelectrical system, engine and engine cooling and equipment adaptive.

Model 2008

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
08V622000DAIMLER TRUCKS NORTH AMERICAfrom 02/01/2002 to 10/17/2008V (Vehicle)1819807/06/2009MFRFREIGHTLINER LLC11/26/200812/01/2008
Defect SummaryDaimler trucks is recalling 18,198 my 2003-2009 thomas built er, mvp-er, hdx, and mvp-ef school and transit buses equipped with a dual power switch and manufactured from february 1, 2002 through october 17, 2008. solid state circuit breakers may trip unnecessarily potentially resulting in a loss of power to the bus chassis and body electrical circuits causing an unexpected loss of engine power and exterior lighting.
Consequence SummaryUnexpected loss of engine power and exterior lighting could result in a vehicle crash.
Corrective SummaryThomas built bus dealers will replace the solid state dual power switch with a mechanical circuit production (mega fuse). the recall is expected to begin during april 2009. owners may contact thomas built at 1-336-889-4871.
NotesDaimler truck recall no. fl-539.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
07V544000FREIGHTLINER LLCfrom 10/23/2000 to 01/24/2006V (Vehicle)3330303/28/2008ODIFREIGHTLINER LLC11/29/200711/29/2007
Defect SummaryCertain 2001 through 2008 thomas built fs-56, er, mvp er, hdx, and mvp ef school buses manufactured from october 23, 2000, through january 24, 2006, equipped with tyco pc board and type ii auto reset circuit breakers. type ii auto reset circuit breaker temperatures may exceed the rating of the tyco pc board causing the boards to melt potentially resulting in a vehicle fire.
Consequence SummaryA vehicle fire can occur possibly resulting in a crash.
Corrective SummaryThomas built will notify owners and repair the buses by replacing the type ii auto reset circuit breakers with manual circuit breakers, and the jumper cable. the recall began on march 28, 2008. owners may contact thomas built customer support office at 336-889-4871.
NotesFreightliner recall no. fl-516.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
ENGINE AND ENGINE COOLING - ENGINE
11V455000DAIMLER TRUCKS NORTH AMERICAfrom 06/23/2004 to 03/15/2011V (Vehicle)43MFRDAIMLER TRUCKS NORTH AMERICA08/31/201109/06/2011
Defect SummaryDaimler trucks north america is recalling certain model year 2005 through 2012 freightliner m2, sterling acterra, 7500 & 8500, and thomas built hdx vehicles manufactured from june 23, 2004, through march 15, 2011, equipped with specific mbe900 epa04 and epa07 model engines. the intake air grid heater may short circuit and fail due to excessive internal temperatures.
Consequence SummaryA short circuited grid heater could result in a vehicle fire and injury to vehicle occupants.
Corrective SummaryDaimler trucks will notify owners, and dealers will repair the vehicles free of charge. repairs will be performed by detroit diesel corporation authorized repair facilities. the safety recall is expected to begin during september 2011. owners may contact daimler trucks toll-free at 1-800-547-0712. this recall is an expansion of a previous recall, campaign number 10v-341.
NotesDaimler trucks' recall campaign number is 10c-5.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EQUIPMENT ADAPTIVE
08V430000DAIMLER TRUCKS NORTH AMERICAfrom 03/07/2005 to 05/27/2008V (Vehicle)141911/26/2008MFRFREIGHTLINER LLC08/25/200808/25/2008571404
Defect SummaryDaimler trucks is recalling 2,160 my 2006 through 2008 thomas built school buses and recreational vehicle chassis manufactured between march 7, 2005 and may 27, 2008, equipped with ricon platform style wheelchair lifts. these buses fail to comply with the requirements of federal motor vehicle safety standard no. 404, platform lift installations in motor vehicles. the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
Consequence SummaryThe user of the lift could be injured should the lift move unintentionally.
Corrective SummaryThomas built is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). the recall began on november 26, 2008. owners may contact ricon at 1-818-267-3000 or thomas built 1-336-889-4871.
NotesDailmer trucks' recall no. fl-536.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
STEERING
07V306000FREIGHTLINER LLCfrom 01/05/2007 to 05/17/2007V (Vehicle)1800012/21/2007MFRFREIGHTLINER LLC07/18/200707/18/2007
Defect SummaryFreightliner is recalling certain school bus chassis, heavy trucks, van chassis, rv motorhome chassis manufactured from january 5 to may 17, 2007, equipped with axle alliance company (aac) front axles. during the front axle assembly, the fasteners that attach the steering arm or tie rod arms to the spindle may be over or under tightened.
Consequence SummaryIncorrectly tightened steering arm fasteners may fatigue and fracture which could cause a crash without warning.
Corrective SummaryThomas built will notify owners, inspect the fasteners, and replace the steering arm if necessary. the recall began on december 21, 2007. owners can contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-501.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
08V087000DAIMLER TRUCKS NORTH AMERICAfrom 01/01/1994 to 03/10/2008V (Vehicle)24343508/18/2008ODIFREIGHTLINER LLC02/26/200802/27/2008
Defect SummaryDaimler trucks is recalling 243,435 my 1995-2008 thomas built school buses manufactured between january 1994, and march 10, 2008. (additional buses have been added to this recall campaign. please see supplemental report no. 4) the emergency exit door handle begins corroding around the securing roll pin and square drive mechanism causing the protective finish to chip and flake. continued corrosion and pitting weakens the handle. handles weakened by corrosion may break while trying to open the door from the exterior.
Consequence SummaryIn the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants.
Corrective SummaryDaimler trucks will notify owners and will replace the handles with a more robust handle free of charge. repairs will be performed by thomas built buses dealerships. the recall began on august 18, 2008, and notification for the revised population is expected to begin on or about april 29, 2009. owners may contact thomas built at 336-889-4871.
NotesDaimler trucks recall no. fl-525.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
SUSPENSION
08V269000DAIMLER TRUCKS NORTH AMERICAfrom 07/01/2007 to 10/09/2007V (Vehicle)250609/12/2008MFRFREIGHTLINER LLC06/17/200806/18/2008
Defect SummaryDaimler trucks is recalling 2,506 my 2008 xc motor home chassis and thomas built hdx school and transit buses equipped with saf-holland adl series rear suspensions. in some instances the transverse beam was not properly welded which could result in a failure of the weld.
Consequence SummaryIf the weld fails, vehicle stability while cornering could be affected resulting in loss of vehicle control, possibly resulting in a crash. in addition, the transverse beam could drop to the ground causing sparks that could cause a fire hazard.
Corrective SummaryDaimler trucks is working with saf-holland to have a visual inspection of the adl transverse beam performed. if a weld defect is identified, saf-holland will provide a service replacement kit that contains a new transverse beam, all necessary installation hardware, beam replacement, and instructions free of charge (please see 08e031). the recall recall began on september 12, 2008 (thomas built buses) and october 8, 2008. owners may contact saf-holland at 1-231-773-3271 or daimler trucks at 1-800-547-0712.
NotesDaimler trucks recall no. fl-530.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE
1105/31/200710022218Turbo pipe flange crack. *kb07/23/2007

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
ELECTRICAL SYSTEM
PE07029FREIGHTLINER LLC06/20/200711/29/2007SIDE ELECTRICAL FUSE PANEL FIRES07V544000
 The office of defects investigation (odi) opened this investigation after becoming aware of two school bus fires that started in the side mounted electrical fuse panel on a pair of thomas built school buses.thefleet owner had reported the bus interiors filled with smoke, certain electrical devices became inoperative, and the buses stalled. the two buses involved in the fire incidents have consecutive vin numbers and the fires were similar, but not identical to a previous recall (06v-136) conducted by thomas built.these buses were not included in the prior recall, which involved a defective power distribution module (pdm).after further technical evaluation, freightliner decided they would conduct a safety recall to correct deficiencies in theprevious recall and also expand the population to capture all affected buses.the corrective action freightliner plans to take will be forwarded to odi when available. accordingly, this investigation is closed.
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
PE07054FREIGHTLINER LLC11/09/200703/04/2008EMERGENCY DOOR HANDLE FAILURE08V087000
 The office of defects investigation opened this preliminary evaluationafterbecoming aware that fleets were having handle failures on the rear emergency door exit.the failure resulted in the door handle separating from thedoor latch mechanism.when the handle fails, the rear emergency exit door can not be opened from outside the bus.the failure results from corrosion of the exterior door handle around the securing roll pin and square drive latch mechanism, causing the protective finish to chip and flake.continued corrosion weakens the handle and eventually the handle may break while trying to open the exit door.odi was concerned that during an emergency, a person outside of the bus would break the door handle while trying to open the emergency exit door,potentially delaying evacuation of the bus.under the safety recall, the aluminum handles will be replaced with a more robust handle.the recall action resolves the issues raised by this investigation. accordingly, this investigation is closed.