Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
STRUCTURE - BODY - DOOR
10V100000DAIMLER TRUCKS NORTH AMERICAfrom 05/10/2007 to 01/08/2010V (Vehicle)958805/17/2010ODIFREIGHTLINER LLC03/16/201003/16/2010
Defect SummaryDtna has notified nhtsa about a defect in certain model year 2008 through 2011 thomas built saf-t-liner c2 school buses manufactured from may 10, 2007, through january 8, 2010. the reed switch used to detect the position of the air operated front entrance door may malfunction causing warning lights and the crossing arm to operate improperly during student loading and unloading.
Consequence SummaryMalfunctioning warning lights during the loading and unloading process could put the students at risk of injury.
Corrective SummaryDtna will notify owners and the repairs will be performed by thomas built buses dealerships free of charge. the safety recall is expected to begin on or about may 10, 2010. owners may contact thomas built at 1-336-889-4871.
NotesDtna's recall campaign number is fl-574.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
09V344000DAIMLER TRUCKS NORTH AMERICAfrom 05/10/2007 to 06/01/2009V (Vehicle)1512304/23/2010ODIFREIGHTLINER LLC09/02/200909/02/2009
Defect SummaryDaimler trucks is recalling certain model year 2008 through 2010 school and non-school buses manufactured from may 10, 2007 through august 31, 2009, equipped with ag2 entrance doors. the entrance door glass may be inadequately bonded to the door frame and may separate from the vehicle.
Consequence SummarySeparation of the door glass while the vehicle is in operation could create a road hazard, possibly resulting in a vehicle crash.
Corrective SummaryDaimler trucks will notify owners and the buses will be repaired free of charge. the safety recall began on april 23, 2010. owners may contact thomas built at 1-336-889-4871.
NotesDaimler trucks' recall campaign number fl-556.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
09V010000DAIMLER TRUCKS NORTH AMERICAfrom 10/01/2004 to 11/24/2008V (Vehicle)2220604/14/2009ODIFREIGHTLINER LLC01/08/200901/13/2009
Defect SummaryDaimler trucks is recalling 22,206 thomas built my 2005 through 2010 school buses manufactured from october 2004 through november 24, 2008. the lower end of the front entrance door aft assist handrail may be located too close to the step.
Consequence SummaryIt may be possible for items such as drawstrings and straps to become caught on the handrails potentially leading to injury or death.
Corrective SummaryDaimler trucks will notify owners and repairs will be performed by thomas built buses dealerships and direct warranty customer free of charge. the recall is expected to begin on or about march 6, 2009. owners may contact daimler trucks toll-free at 1-800-547-0712.
NotesDaimler trucks' recall no. fl-543.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
STRUCTURE - BODY - HOOD
PSB-1306/29/201210044605Thomas built: chassis pdm power cable is chafing/rubbing pdm mounting bracket or hood/fender splash shield, where the copper cable strands are exposed to atmosphere. *pe07/17/2012

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
STRUCTURE
PE08068FREIGHTLINER LLC12/03/200801/15/2009IMPROPER HANDRAIL INSTALLATION09V010000
 This investigation was opened aftera school bus district informed odi that during a new businspection the handrails were found to be mounted too close to the bottom step of the bus and failed the drawstring test.(the drawstring test was developed in the early 90's to ensure that children's drawstrings would not get caught in the handrail while exiting the bus.)several other new buses were inspected and they also failed the test. daimler took immediate action to confirm the problem and determine the scope. odi has a prior history with this type of failure and opened a pe to further evaluate the report. of particular concern was the scope of the improper handrail installations.during the investigation, odi visited school bus fleets andarea dealers and inspected suspect buses.odi found that there were inconsistencies with the mounting of the lower portion of the handrails.this resulted in inadequate clearances between the last step and the bulkhead (wall of the bus), creating a place for a drawstring to become entangled.these findings were relayed back to daimler/thomas built buses.after discussions with odi and further review of the field incidents, daimler decided to conduct a safety recall.they will order the inspection of suspect buses and repairs, as necessary, to ensure proper installation of the handrails on the affected vehicles.this recall resolves the issues raised by this investigation. therefore, this investigation is closed.
STRUCTURE - BODY - DOOR
PE09027FREIGHTLINER LLC05/21/200909/24/2009DOOR GLASS DETACHMENT09V344000
 This investigation was opened after a fleet notified odi that it had lost a front door glass panel while the bus was being operated.a field inspection revealed twelve more buses had loose door glass panels.odi is always concerned with objects that separate from vehicles and could possibly strike another vehicle or hit a pedestrian.odi's findings were relayed to daimler and they commenced an investigation.daimler will conduct a safety recall to correct this condition on approximately 13,945 buses. daimler believes that the entrance door glass may be inadequately bonded to the door frame.daimler will notify the agency in the near further as to what corrective action they plan to take.this resolves the issues raised by this investigation and thereforethis investigation is closed.