Thomas Built Buses Saf-t-liner Hdx 2004

Model Saf-t-liner Hdx made in 2004 by Thomas Built Buses got 4 investigations as well as 2 recalls. The car had one investigation (fuel system, other). There were some recalls concerningpower train and service brakes, air.

Model 2004

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
POWER TRAIN - AUTOMATIC TRANSMISSION - CONTROL MODULE (TCM, PCM)
09V011000DAIMLER TRUCKS NORTH AMERICAfrom 04/01/2002 to 08/30/2005V (Vehicle)242610/19/2009MFRFREIGHTLINER LLC01/13/200901/13/2009
Defect SummaryDaimler trucks is recalling 2,426 thomas built buses my 2003 through 2006 saf-t-liner hdx school and non school buses manufactured between april 1, 2002 through august 30, 2005. the automatic transmission control module (vim) located between the frame rails near the front axle and outside the transmission control module cover may become corroded due to water and road spray intrusion. vim corrosion may cause the starter motor to engage unexpectedly or the backup lights to operate intermittently.
Consequence SummaryUnexpected starter engagement or intermittent backup light operation may lead to a vehicle crash or personal injury.
Corrective SummaryDaimler trucks will notify owners and repairs will be performed by thomas built buses dealerships and direct warranty customers free of charge. the recall began on october 19, 2009. owners may contact daimler trucks toll-free at 1-800-547-0712.
NotesDaimler trucks' recall no. fl-544.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
07V302000FREIGHTLINER LLCfrom 07/01/2002 to 07/03/2007V (Vehicle)7500001/11/2008MFRFREIGHTLINER LLC07/16/200707/16/2007
Defect SummaryCertain freightliner school bus chassis, heavy trucks, and thomas built school buses manufactured between july 2002 and july 3, 2007, equipped with bendix sr-7 spring brake control valves. the parker scv brass 90 degree single check valves (scv) which attach to the supply port of a bendix sr-7 spring brake modulating valve can break apart. pieces of the parker scv can become lodged inside the sr-7 spring brake modulating valve, potentially causing either leakage out of the sr-7 valve or preventing air from properly exhausting from the sr-7 valve. also, due to a manufacturing defect in the internal rubber check valve inside the sr-7 spring brake modulating valves, the valves can become deformed and not seat properly.
Consequence SummaryThese conditions could either result in leakage and cause a delay in the application of the spring brake without warning or possibly lead to unintended vehicle rollaway or brake drag which could result in a vehicle crash, personal injury, or death.
Corrective SummaryFreightliner will notify owners and repair the vehicles free of charge. the recall began on january 11, 2008 to freightliner, sterling, and freightliner custom chassis owners; to thomas built bus owners on february 1, 2008. owners can contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-504.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, OTHER - STORAGE
PE11029FREIGHTLINER LLC09/02/201102/17/2012Thomas Built CNG Tank Abrasion
 On august 29, 2011 odi received a vehicle owner's questionnaire (voq) from a los angeles school district indicating a 2003 thomas built saf-t-liner hdx compressed natural gas (cng) school bus in their fleet had insufficient clearance between the cng tank and mounting bracket resulting in damage to the outer tank wrapping.the mathematical analysis division of nhtsa calculated that a sample size of thirty (30) buses would give a high confidence (90%) estimation of whether similar buses were experiencing tank abrasion.in the course of this investigation nearly 70 buses (over 300 tanks) were inspected; no tank other than the subject of the voq was found to have insufficient clearance.busses manufactured before and after the subject vehicle were inspected.as a result of this investigation, daimler trucks north america (dtna) developed an improved inspection procedure that addresses the concerns identified in the los angeles complaint.in early february 2012 dtna will mail an owner letter along with the new inspection procedure.see the investigative file for copies of dtna's bulletin and owner letter.this preliminary evaluation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by circumstances.the odi report cited above can be reviewed at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) number:10423400
PE11029FREIGHTLINER LLC09/02/2011Thomas Built CNG Tank Abrasion
 On august 29, 2011 odi received a voq from a los angeles school district indicating a 2003 thomas built saf-t-liner hdx compressed natural gas (cng) school bus in their fleet had insufficient clearance between the cng tank and mounting bracket.odi reviewed subsequent pictures from the fleet that appear to indicate insufficient clearance between the tank and the frame.in at least one instance, the frame damaged the outer tank wrapping.an abraded or otherwise compromised cng tank may be susceptible to bursting during operation or refueling posing a risk to occupants or service personnel. a preliminary evaluation has been opened to assess the issue.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
PE11029FREIGHTLINER LLC09/02/201102/17/2012Thomas Built CNG Tank Abrasion
 On august 29, 2011 odi received a vehicle owner's questionnaire (voq) from a los angeles school district indicating a 2003 thomas built saf-t-liner hdx compressed natural gas (cng) school bus in their fleet had insufficient clearance between the cng tank and mounting bracket resulting in damage to the outer tank wrapping.the mathematical analysis division of nhtsa calculated that a sample size of thirty (30) buses would give a high confidence (90%) estimation of whether similar buses were experiencing tank abrasion.in the course of this investigation nearly 70 buses (over 300 tanks) were inspected; no tank other than the subject of the voq was found to have insufficient clearance.busses manufactured before and after the subject vehicle were inspected.as a result of this investigation, daimler trucks north america (dtna) developed an improved inspection procedure that addresses the concerns identified in the los angeles complaint.in early february 2012 dtna will mail an owner letter along with the new inspection procedure.see the investigative file for copies of dtna's bulletin and owner letter.this preliminary evaluation is closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by circumstances.the odi report cited above can be reviewed at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) number:10423400
PE11029FREIGHTLINER LLC09/02/2011Thomas Built CNG Tank Abrasion
 On august 29, 2011 odi received a voq from a los angeles school district indicating a 2003 thomas built saf-t-liner hdx compressed natural gas (cng) school bus in their fleet had insufficient clearance between the cng tank and mounting bracket.odi reviewed subsequent pictures from the fleet that appear to indicate insufficient clearance between the tank and the frame.in at least one instance, the frame damaged the outer tank wrapping.an abraded or otherwise compromised cng tank may be susceptible to bursting during operation or refueling posing a risk to occupants or service personnel. a preliminary evaluation has been opened to assess the issue.