Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
23-3204/30/200810025144Fuel pump control module replacement. *nj07/14/2008
23-2901/17/200810024347Installing extra fuel pump feed cable. *nj04/07/2008
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
RTJ-1662905/15/200910030359Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr09/24/2009
28-7401/03/200828-7410022612Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08. *nj09/12/2007

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
07/22/2011105000
 Vehicle has stalled without any warning several times while traveling at highway speeds (60 mph). first incident occurred during the summer of 2011 at 105,000 miles. a second, similar incident occurred in the fall of 2011 at 108,000 miles. auto scandia in herndon, va, replaced mass air flow meter in an attempt to address the problem. the vehicle performed well for several months without incident. unfortunately it stalled again in march 2012. this was also without any warning while traveling at highway speeds (60 mph). the unusual highway breakdown was very dangerous.
06/06/201181000
 Intermitant sudden loss of power at freeway speeds and in town .. very dangerous !!! fuel pressure switch part no. 8699449 has failed. volvo model s60 in years 2003, 2004 have been recalled for same problem. volvo model s40 & v70 in year 2005 & 2006 have been recalled for same problem. the pressure switch with part number 8699449 is the real problem across all volvo models and recalls should not be limited certain models only. all models with part number 8699449 fuel pressure switch should be recalled.
11/28/2011
 I own a 2005 volvo s60. when driving today to work, with no warning, the vehicle stalled. i was unable to control the gas and the steering became rough. hitting the accelartor did nothing. i was able to slow the vehicle to the side of the road. once i turned it off and back on it restarted. if this had happened on a highway, it could have resulted in a major accident. research shows that this is a common problem with volvo. there was a recall for these incidents for under years 2003 -and 2004- 07v226000 . the recall for the s40 covered through 2006 - 08v033000. a search of the internet forum shows that this is happening for a lot of the 2005 models as well. please consider including these model years as this is a danger.
09/11/201168975
 Without warning or other problems, the car's engine suddenly lost power at about 55 mph on the highway, message of reduced engine performance came on. although the car remained turned on, pressing on the gas pedal had little to no effect on either the movement of the car or the rpm's. once the car was stopped but was still turned on, it maintained a strong pulsing action and sound from the engine. when put into drive and reverse gears, the car moved in limp mode at approximately 2 mph regardless of how much pressure was placed on the gas pedal. the car was towed to the dealership. after coasting it off the tow truck, the car started normally and responded normally when put into reverse and forward gears, but the reduced engine performance message remained. dealer's service computer indicated at least 10 error codes, most pertaining to fuel pump problems. the service computer also indicated that the initial and primary problem was with the electronic fuel pump module. the service department's inspection of this electronic part, and the staff's experience with similar problems on other volvo's manufactured prior to 2006, indicated that the electronic fuel pump module had suffered corrosion due to its placement on the outside of the vehicle. this problem was corrected when a new electronic fuel pump module was installed inside the vehicle. this was a very costly repair. i was informed by a representative of no. america's volvo customer care department that this defect contributed to recalls of two different volvo models of the same year, but not the s60. the reason for omitting the s60 from the recall was not explained, but clearly it should have been included since the location of the fuel module and the resulting problems are the same. in addition to the high cost of the repair, the unusual highway breakdown was very dangerous.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
06/23/20054800103/21/2005
 08/02/2005 2005 volvo s 60 i was returning from vacation (we had been driving appr. 1 hr & 30 min) and my car suddenly, with no warning, stalled and lost all power. we coasted to a side street and tried to start the engine...nothing happened. we were towed to the nearest dealership where the fuel pump module was replaced. this past weekend (approximately one month since the last incidence) we were at an intersection and again the car completely stalled and lost power with no warning. the car was towed to a local dealership and the fuel pump was replaced. *jb
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
06/27/2005251
 Brand new volvo s 60 2.5t leased today. discovered strong fuel smell. upon checking under the hood noticed very heavy fuel leak from the fuel injectors on to the engine casing
FUEL SYSTEM, OTHER
02/17/201176000
 My 2005 volvo s60 suddenly stalls for no apparent reason,then will restart promptly. mainly this happens when slowing.
08/02/2010
 I have seen the recall of volvo s60 models 2001-2005 in us in regards to the fuel pump cracks in flange and thus leak of fuel which may result in a fire. i am currently (since 7 days of the date of writing this complaint) having the same problem with my car (volvo s60 model 2005) in uae/ abu dhabi. the dealer along with the service managers and workshop refused to carry the repair free of charge since the recall is not within uae and my car chassis number is not listed either. i was doing the utmost to let them understand that this a safety issue regardless the recall list and regardless if it is inside uae or outside and thus volvo dealer must repair for me at once free of charge. they do not care about my safety where i still smell the gas inside the car and i am exposed to a fire as long as i am driving it with no repair. i am writing this to announce the unsatisfaction about the way the dealer/ service manager treated this subject and concetrating about the money to be paid by the customer rather than sustain the safety of personnel/ owners of volvo. i told them that they need to report to volvo international that the subject of the recall in us happened with one of the customers in uae. yet i got a negative action and/ or care.