Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
09V483000VOLVO CARS OF N.A. LLC.from 10/09/2000 to 06/21/2004V (Vehicle)15873301/15/2010ODIVOLVO CARS OF N.A. LLC.12/18/200912/18/2009
Defect SummaryVolvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. territories. when exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
Consequence SummaryIf the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
Corrective SummaryDealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. this service will be performed free of charge. the safety recall began on january 15, 2010. owners may contact volvo at 1-800-458-1552.
NotesVolvo safety recall no. r220.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
23-3104/16/200810023657New fuel pump for starting problems when parked downhill. *nj updated 6/5/08. *nj01/22/2008
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK
28-7401/03/200828-7410022612Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08. *nj09/12/2007
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
RTJ-1662905/15/200910030359Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr09/24/2009

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
11/11/2009990001
 1. strong fuel odor around vehicle, especially at night in garage. 2. leaking fuel pump on top of fuel tank. 3. fuel pump replaced by volvo dealer. *tr
11/03/2009627751
 Noticed a strong fuel smell from my 2003 volvo v70. my mechanic found the issue being a leaking fuel pump. volvo has issued recall notices on 2001 to 2002 volvo v70, but did not include 2003 models. the issues appear to be exactly the same even though volvo does not recognize this issue with the 2003 model. *tr
10/15/20091270001
 My 2003 volvo v70 with ~127,000 miles started leaking fuel from the fuel pump housing. the plastic housing failed on its own. strong gasoline fumes entered the car even though the access panel and seal were intact. the vehicle was never involved in an accident and never had any service repair work on or near the fuel tank. i've had several cars over this mileage with never a fuel pump assembly failure of any type. this is definitely a premature failure that is either a design, quality or assembly problem.*tr
08/18/2008955001
 Gasoline overflows from the fill neck spilling down the car and onto the ground. this is a fire risk and an environmental violation. this has happened with various pumps at various gas stations. this never happened to me with any other car in 30 years. i have found others reporting the same problem on the web. *tr
08/28/2008620001
 Car would not start. my mechanic determined that the fuel pump had failed. i had to replace the fuel pump at my own expense - a lengthy repair that cost more than $1000. although volvo recall 181 does not apply to my vehicle, i wonder whether the fuel pump issue in volvo recall 181 should apply to more vehicles such as my own. this may be worth more investigation. *tr
09/03/200536136405/09/2003
 8/16/05-car stalled and suddenly lost power 3 times while car was operating at low speed on city roads. no check engine light came on. each time it stalled, the car restarted and was able to proceed out of traffic and, after the third stall to the dealership for repair. 8/17/05-8/18/05-car repaired at sesi volvo dealership, ann arbor michigan. the throttle body was cleaned, mass air flow sensor replaced and rear oxygen sensor replaced. service dept said car cleared the computer diagnostic tests and test drive was ok. service person incorrectly wrote on the service invoice that customer says check engine light is on all the time this is not correct. i did not at any time see the check engine light on nor report that it was on to service people. 9/03/05-car stalled and suddenly lost power while driving at 65 m.p.h. on the highway at 10 pm at night. car had traveled 150 miles from owner/driver's home at time of stalling and no check engine light came on before, during or after the stall. driver able to steer car to shoulder, even with lack of power steering and avoid traffic proceeding at high speed behind vehicle. car restarted for a few seconds 3 times before failing to start at all. motorist, 52 year old woman, traveling alone, was stranded in a dangerous circumstance. car coasted into gas station, motorist phoned aaa road service and car was towed 1 hour later to segna volvo near columbus, ohio. 9/7/05 segna motors service department reports to owner that car today starts fine, test drives fine and no computer codes are showing up in the computer's diagnostic system. they say the car seems fine, yet they are planning to contact volvo corporation for a the company's technical advice on how to proceed. owner severely dissatisfied that after repair of problem it recurred and driver was in dangerous position of losing power suddenly at 65 mph on the freeway and being stranded alone at night, will not accept a diagnosis that nothing is wrong with the car. *nm
FUEL SYSTEM, OTHER - DELIVERY - FUEL PUMP
09/02/200862000
 Tl*the contact owns a 2003 volvo v70. the contact stated that the fuel pump assembly sucks up raw gas, which causes a strong smell of fuel. the contact used a rag to soak up the gas after turning off the vehicle, but the fuel returns to the pump assembly. he feels that this is a major safety issue because the vehicle could catch fire. the current mileage was 82,000 and failure mileage was 62,000.