Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
09V483000VOLVO CARS OF N.A. LLC.from 10/09/2000 to 06/21/2004V (Vehicle)15873301/15/2010ODIVOLVO CARS OF N.A. LLC.12/18/200912/18/2009
Defect SummaryVolvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. territories. when exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
Consequence SummaryIf the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
Corrective SummaryDealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. this service will be performed free of charge. the safety recall began on january 15, 2010. owners may contact volvo at 1-800-458-1552.
NotesVolvo safety recall no. r220.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
23-3204/30/200810025144Fuel pump control module replacement. *nj07/14/2008
23-3104/16/200810023657New fuel pump for starting problems when parked downhill. *nj updated 6/5/08. *nj01/22/2008
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
RTJ-1662905/15/200910030359Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr09/24/2009
28-7401/03/200828-7410022612Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08. *nj09/12/2007

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
09/27/201191000
 Our 2004 volvo v70 engine cut off while driving on highway 68 in high point. at the time, we were traveling at approximately 45 miles per hour. luckily there was a side road nearby so we were able to coast, stop, and restart the car safely. since that day, the check engine light has been coming on and then going off and the engine has shut down while driving on several other occassions. we took the car to crown volvo in greensboro, nc and they claimed there were not any recalls on our 2004 volvo v70 and performed a $65 diagonstic service and determined that our fuel pressure sensor had failed and need to be replaced at a cost of over $400. we pulled recall information for our car off motortrend's sited (see below) and forwarded this to the dealership. the dealership called volvo's customer support team and they said our car was outside the warranty period and had no recall for this issue. we countered that recalls are not warranty claims and fall outside that window. our car has experienced the same issue listed in recall listed below and the repair and diagnostic test should be honored by volvo!! recall date jun 05, 2007 consequences: misfire may occur during driving that, in turn, will reduce the engine torque and in the worst case scenario, the engine may stall without warning. in certain traffic situations this could cause an unsafe situation and possibly a crash. remedy: dealers will replace the fuel pressure sensor free of charge. the recall began on june 29, 2007. owners may contact volvo at 1-800-458-1552.
09/06/201182261
 On a recent rainy afternoon i stalled out in the middle of a very busy intersection in my 2004 v70, subjecting myself and my family to a very dangerous situation. i was able to restart my car, and after several more stall outs and restarts i was able to limp to a nearby parking lot where i called my repair shop to have my car towed in for repair. my mechanic diagnosed the problem as a faulty fuel pressure sensor, ordered the part from the local volvo dealer and repaired my car; the total bill, including towing was $615. later that week, my husband looked up vehicle recalls on the nhtsa website and found recall #r181 which exactly described my situation. i would like to know why i was not notified of this recall before my car stalled and put me and my family at great risk.
12/10/201065900
 December 10, 2010 - jan 5, 2011) frequent engine stalls, check engine light illuminated. service diagnoses (chesapeake import services, annapolis, md) revealed ecm & dtc codes pointing to volvo recall 181, nhtsa campaign # 07v2z6000. dealer and volvo cars of north america, llc indicate vehicle (vin: yv1sw61t742409846) is not covered by recall; volvo will not pay for repair. vehicle repaired on january 9, 2011 at owner expense by implementing the recall action (replace fuel pressure sensor). check engine has remained out and there are no further problems with surge or stall. while the chassis number (409846) appears to be out of the recall range from the information available to the owner, there may be substantial risk to other owners with these vehicles. one of the engine failures (the last one) for this owners' vehicle occurred at a busy, high speed, and notorious intersection. the vehicle was then parked until a repair could be effected. we highly recommend that the scope of the recall campaign be reexamined with a view toward covering all the vehicles that might be exposed to this extremely dangerous condition.
06/03/201063000
 Parts defect - relay that regulates fuel consumption. volvo recalled some cars but did not include our vin number
12/30/2008638661
 I was driving alone in napa, ca at night on tuesday, december 30th. i signaled to make a right hand turn from 30mph (so i was braking at the beginning of the turn and during the turn). about half way through the turn, i lost all power, power steering, brakes, etc. all of the dashboard lights went on - car was dead. i was trying to brake and steer to miss colliding with a parked car - to no avail. the car came to a stop about 1 foot from the a parked car in the opposite lane from where i was supposed to be. fortunately, there was neither a waiting motorist nor a pedestrian walking at the intersection, as i most certainly would have hit them. while in the wrong lane, facing the wrong direction (by about 30 degrees) i managed to start the car immediately, but not without an oncoming motorist having to go around me. the same thing happened twice in october of this year - i brought it to my local volvo dealer/service shop where they found nothing wrong with it. i did my own online research, finding similar issues and a recall citing problems with the fuel pressure sensor. my dealer replaced that part- and it has been running without incident until this tuesday. worth mentioning: in each incident, i was braking from no more than 30 mph. i had at least 3/4 tank of gas (the first time it occurred i was leaving a gas station!) *tr
07/29/2008507501
 My regularly serviced volvo wagon's service engine light came on. like a good customer, took it to the dealership. they determined it to be a defect in the leak detection problem. soaked me for over $500 for the repair, which they started without my permission. the car only has 50,770 miles on it and is a 2004, purchase in jan. '04. i am beginning to think it is a case of pre-planned failure. please help!! *tr
FUEL SYSTEM, GASOLINE - DELIVERY
03/23/2006102/04/2000
 2000 v70xcaw cross country wagon etm system failed. *ts the ac hose compressor condenser was replaced. the vehicle was leaking gas and the o-ring seal on the pump sender was replaced. the front passenger window was inoperable when trying to use the master controls. the dealer replaced the module switch. the engine would whine at highway speeds while accelerating. the battery, oil pan, upper torque mount, angle gear, rotors, fuel pump, fuel tank, fuel seal and struts were all replaced. the cv boot was leaking. the turbo charger was replaced because of an oil leak. *jb
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
03/23/2006102/04/2000
 2000 v70xcaw cross country wagon etm system failed. *ts the ac hose compressor condenser was replaced. the vehicle was leaking gas and the o-ring seal on the pump sender was replaced. the front passenger window was inoperable when trying to use the master controls. the dealer replaced the module switch. the engine would whine at highway speeds while accelerating. the battery, oil pan, upper torque mount, angle gear, rotors, fuel pump, fuel tank, fuel seal and struts were all replaced. the cv boot was leaking. the turbo charger was replaced because of an oil leak. *jb
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
03/31/2004100312/20/2004
 My 2004 volvo v70 wagon spewed and spit gas when being filled with gasoline. when the automatic shut off from the gas pump engaged, gas from the tank and the filler line gushed and poured out of the tank. this happened on several occasions including the very first time i filled the vehicle with gas. it also occurred when i attempted to fill the gas tank slowly so that pressure would not eject gasoline from the tank. the car was brought to the dealer where it was purchased (smith co. motors - charleston, wv) for the problem to be fixed on march 31, 2004. after inspecting valves in the gas tank and fuel filler tube, the dealer contacted me to tell me no problem had been found. i asked the dealer service manager if the tank had been filled with gas to make sure gasoline did not continue to gush from the tank. the dealer then filled the tank and called to me to confirm that the problem had not been fixed. the car was then at the dealer and out of service until april 8, 2004, when a volvo representative discovered that the car had a manufacturing defect. i was told the defect was that a valve had not been installed on the car at the factory. on april 12, 2004 i returned home from work and pulled into my driveway. i left the car running in my driveway. after 1 to 2 minutes inside, i notice a strong smell of gasoline. the car had stopped running and was freely spilling gallons of gasoline into my driveway. the dealer discovered a new gas tank had not been properly installed by the service technician. i am interested in nhtsa investigating if the repeated failures of my fuel system are related. i am further interested in nhtsa determining if other 2004 volvos with similar fuel system components could have also left the factory without a completely assembled fuel system. i encountered a very serious safety problem that could have resulted in a catastrophic accident.*ak
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
03/31/2004100312/20/2004
 My 2004 volvo v70 wagon spewed and spit gas when being filled with gasoline. when the automatic shut off from the gas pump engaged, gas from the tank and the filler line gushed and poured out of the tank. this happened on several occasions including the very first time i filled the vehicle with gas. it also occurred when i attempted to fill the gas tank slowly so that pressure would not eject gasoline from the tank. the car was brought to the dealer where it was purchased (smith co. motors - charleston, wv) for the problem to be fixed on march 31, 2004. after inspecting valves in the gas tank and fuel filler tube, the dealer contacted me to tell me no problem had been found. i asked the dealer service manager if the tank had been filled with gas to make sure gasoline did not continue to gush from the tank. the dealer then filled the tank and called to me to confirm that the problem had not been fixed. the car was then at the dealer and out of service until april 8, 2004, when a volvo representative discovered that the car had a manufacturing defect. i was told the defect was that a valve had not been installed on the car at the factory. on april 12, 2004 i returned home from work and pulled into my driveway. i left the car running in my driveway. after 1 to 2 minutes inside, i notice a strong smell of gasoline. the car had stopped running and was freely spilling gallons of gasoline into my driveway. the dealer discovered a new gas tank had not been properly installed by the service technician. i am interested in nhtsa investigating if the repeated failures of my fuel system are related. i am further interested in nhtsa determining if other 2004 volvos with similar fuel system components could have also left the factory without a completely assembled fuel system. i encountered a very serious safety problem that could have resulted in a catastrophic accident.*ak
FUEL SYSTEM, OTHER
09/29/2008525001
 On/off check engine light warning on my v70 volvo 2004. i had 1 incident of stalling without any warning. luckily it was night time and no accident occured.i had it diagnosed at local volvo dealership service department and it turned to be faulty fuel pressure sensor. i did my research over the web and there was a voluntary recall made by volvo dated 25may of 2007. i fall on every category but when i went to the dealership with this information, i was told that my car is not on any recall list. it's not free for me to have it fix which i believed contradictory to the recall memo. *tr
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - FILLING/CHARGING
03/31/2004100312/20/2004
 My 2004 volvo v70 wagon spewed and spit gas when being filled with gasoline. when the automatic shut off from the gas pump engaged, gas from the tank and the filler line gushed and poured out of the tank. this happened on several occasions including the very first time i filled the vehicle with gas. it also occurred when i attempted to fill the gas tank slowly so that pressure would not eject gasoline from the tank. the car was brought to the dealer where it was purchased (smith co. motors - charleston, wv) for the problem to be fixed on march 31, 2004. after inspecting valves in the gas tank and fuel filler tube, the dealer contacted me to tell me no problem had been found. i asked the dealer service manager if the tank had been filled with gas to make sure gasoline did not continue to gush from the tank. the dealer then filled the tank and called to me to confirm that the problem had not been fixed. the car was then at the dealer and out of service until april 8, 2004, when a volvo representative discovered that the car had a manufacturing defect. i was told the defect was that a valve had not been installed on the car at the factory. on april 12, 2004 i returned home from work and pulled into my driveway. i left the car running in my driveway. after 1 to 2 minutes inside, i notice a strong smell of gasoline. the car had stopped running and was freely spilling gallons of gasoline into my driveway. the dealer discovered a new gas tank had not been properly installed by the service technician. i am interested in nhtsa investigating if the repeated failures of my fuel system are related. i am further interested in nhtsa determining if other 2004 volvos with similar fuel system components could have also left the factory without a completely assembled fuel system. i encountered a very serious safety problem that could have resulted in a catastrophic accident.*ak