Volvo Vhd 2003

Model Vhd made in 2003 by Volvo got 9 consumer complains, 4 investigations there are 11 recalls as well as 20 service bulletins. Consumer complaints with reference, among others things, to electrical system, engine and engine cooling and service brakes, hydraulic. Technical service bulletines regarding electrical system, engine and engine cooling and equipment. The car had some investigations: exterior lighting, suspension. There were some recalls concerningelectrical system, engine and engine cooling and seat belts.

Model 2003

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
07V573000VOLVO TRUCKS NORTH AMERICA V (Vehicle)10484502/25/2008MFRVOLVO TRUCKS NORTH AMERICA12/14/200712/14/2007
Defect SummaryOn certain heavy duty trucks, the circuit protection (i.e. automatic circuit breakers) used to protect the vehicle lighting system may not provide adequate protection.
Consequence SummaryIf a short circuit occurs and is left untreated, components and wiring may be subject to overheating which could possibly result in a vehicle fire.
Corrective SummaryDealers will replace the circuit breakers with fuses. the recall began on february 25, 2008. owners may contact volvo trucks at 1-800-528-6586.
NotesVolvo trucks recall no. rvxx0707.customers may also contact the national highway traffic safety administration
ENGINE AND ENGINE COOLING
04V077000VOLVO TRUCKS NORTH AMERICA, INC.from 11/14/2002 to 10/06/2003V (Vehicle)211203/08/2004MFRVOLVO TRUCKS NORTH AMERICA02/13/200403/02/2004
Defect SummaryOn certain heavy-duty class 8 trucks, the assembled engine pre-heater jumper wiring harness was incorrectly assembled.
Consequence SummaryThe engine pre-heater could overheat resulting in damage to the pre-heater and other engine heat sensitive components near the pre-heater and the ability to re-start the engine could be compromised, increasing the risk of a crash.
Corrective SummaryDealers will repair the affected circuits in the jumper wiring harness connector. owner notification is expected to begin during march 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo trucks at 1-800-528-6586.
NotesVolvo truck recall no. rvxx0402.customer's can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
06V021000VOLVO TRUCKS NORTH AMERICA, INC.from 11/01/2002 to 01/31/2006V (Vehicle)3310203/03/2006MFRVOLVO TRUCKS NORTH AMERICA01/26/200601/26/2006
Defect SummaryOn certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to the cooler may crack or break.
Consequence SummaryIf the pipes or the cooler inlet pipes fail and are left untreated, the air cleaner and inner fender may be subject to hot exhaust gases, which could lead to a fire.
Corrective SummaryDealers will inspect and repair the egr cooler pipes as required and install a heat shield free of charge. an interim owner letter was mailed on february 17, 2006, to advise on precautions that the owner can take until parts become available. owners are being notified starting march 3, 2006, that parts are now available. owners may contact volvo trucks at 1-800-528-6586.
NotesVolvo trucks recall no. rvxx0601.customers may also contact the national highway traffic safety administration
SEAT BELTS
12V510000Volvo Trucks North Americafrom 08/04/2000 to 06/22/2012V (Vehicle)1496MFRVolvo Trucks North America10/18/201210/22/2012210
Defect SummaryVolvo is recalling certain model year 2002-2013 vhd and vn trucks, manufactured from august 4, 2000, through june 22, 2012, and equipped with bench passenger seats. the seat belt d-ring weld may not be sufficient enough to meet the seat belt pull test. therefore, these vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 210, seat belt assembly anchorages.
Consequence SummaryIn the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. this increases the risk of injury to the seat occupant.
Corrective SummaryVolvo trucks of america will notify owners, and dealers will replace the suspected d-ring, free of change. the safety recall is expected to begin on, or before, december 17, 2012. owners may contact volvo at 1-336-393-2000.
NotesVolvo's recall campaign number is rvxx1204.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153), or go to www.safercar.gov.
SEAT BELTS - FRONT - ANCHORAGE
03V108000VOLVO TRUCKS NORTH AMERICA INCfrom 12/15/2000 to 02/03/2003V (Vehicle)39604/07/2003MFRVOLVO TRUCKS NORTH AMERICA03/20/200303/21/2003571210 S4.2.2
Defect SummaryCertain heavy duty class 8 trucks equipped with an optional two-man passenger bench seat fail to comply with the requirements of federal motor vehicle safety standard no. 210,
Consequence SummaryThese trucks do not comply with the requirements.
Corrective SummaryDealers will replace the seat belt d-ring mounting bracket. owner notification began on april 7, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo trucks at 1-800-528-6586.
NotesVolvo truck recall no. rvxx0303.customers can also contact the national highway traffic safety administration
SEATS
04V404000VOLVO TRUCKS NORTH AMERICA, INC.from 01/01/2003 to 10/31/2003V (Vehicle)12611/01/2004MFRVOLVO TRUCKS NORTH AMERICA08/12/200408/19/2004571207
Defect SummaryCertain trucks fail to conform to the requirements of federal motor vehicle safety standard no. 207, 'seating systems.' the bench seat, as installed, does not the seat pull requirements of the standard.
Consequence SummaryThe seat anchorage to the floor may not be sufficient to retain the adjusted seating position, which could lead to personal injury or death in the even tof a crash.
Corrective SummaryDealers will replace the passenger side bench seat with a different brand of seat. the recall began november 1, 2004. owners should contact volvo trucks at 1-800-528-6586.
NotesVolvo truck recall no. rvxx0405.customers can also contact the national highway traffic safety administration auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
STEERING - GEAR BOX - SHAFT PITMAN
04V078000VOLVO TRUCKS NORTH AMERICA, INC.from 08/01/2003 to 11/25/2003V (Vehicle)9203/02/2004MFRVOLVO TRUCKS NORTH AMERICA02/13/200403/02/2004
Defect SummaryOn certain heavy-duty class 8 trucks, the pinch bolt attaching the steering drag link to the pitman arm may not have been sufficiently tightened.
Consequence SummaryThe bolt could loosen allowing the drag link and pitman arm to separate, resulting in uncontrollable steering which could result in a crash.
Corrective SummaryDealers will install a new pinch bolt and tighten to the required torque. owner notification is expected to begin during march 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo trucks at 1-800-528-6586.
NotesVolvo truck recall no. rvxx0401.customer's can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
TRAILER HITCHES - FIFTH WHEEL ASSEMBLY
03V204000VOLVO TRUCKS NORTH AMERICA INCfrom 01/02/2001 to 04/11/2003V (Vehicle)1275MFRVOLVO TRUCKS NORTH AMERICA05/30/200306/06/2003
Defect SummaryOn certain heavy duty trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld under certain loading conditions.
Consequence SummaryIf left undetected or corrected it could lead to the separation of the fifth wheel top plate from its mounting structure, possibly resulting in a crash.
Corrective SummaryDealers will replace the bracket pins and repair instructions free of charge. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact jost international at 616-846-7700 or by email to recall@jostinternational.com or volvo truck at 800-528-6586.
NotesAlso, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
VISIBILITY - WINDSHIELD WIPER/WASHER - MOTOR
04V457000VOLVO TRUCKS NORTH AMERICA, INC.from 07/01/2000 to 06/11/2004V (Vehicle)5615411/01/2004MFRVOLVO TRUCKS NORTH AMERICA09/17/200409/22/2004
Defect SummaryOn certain trucks equipped with valeo wiper systems, the wiper motor may be susceptive to salt intrusion that could possibly lead to a condition where the connector overheats to a point where the connector could ignite.
Consequence SummaryIf this occurs, excessive heat and smoke could result in an under hood fire.
Corrective SummaryDealers will inspect and replace the connector plate on the windshield wiper motor. phase 2 of the recall began on november 1, 2004. owners should contact volvo trucks at 1-800-528-6586.
NotesVolvo trucks recall no.rvxx0406.customers can also contact the national highway traffic safety administration?s auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
09V173000VOLVO TRUCKS NORTH AMERICA V (Vehicle)12776409/30/2009MFRVOLVO TRUCKS NORTH AMERICA05/21/200905/21/2009
Defect SummaryVolvo trucks is recalling 127,764 my 2001-2008 vhd, vnl, vnm, and my 2005-2008 vt trucks. a seal may fail allowing water and contaminants to seep into the windshield wiper motor.
Consequence SummaryIf this happens a short circuit may occur, which over time could possibly lead to a vehicle fire.
Corrective SummaryVolvo will replace the wiper motor free of charge. since this recall involves a large number of vehicles, volvo will release the recall in stages as parts are received. priority will be given to the vehicles located in the regions/states that have a corrosive environment. the recall is expected to begin on or before september 15, 2009. owners may contact volvo trucks at 1-800-528-6586.
NotesVolvo trucks recall no. rvxx0902.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
WHEELS
06V213000VOLVO TRUCKS NORTH AMERICA, INC.from 12/01/2001 to 06/30/2005V (Vehicle)87306/26/2006ODIVOLVO TRUCKS NORTH AMERICA06/14/200606/14/2006
Defect SummaryOn certain trucks, the wheel spacer may become distorted from heat which potentially could lead to a loss of clamp that may result in loose wheel nuts.
Consequence SummaryIf the wheel nuts loosen for any reason, damage to the wheel studs and wheel may occur, and may lead to a complete separation of the wheels from the truck which could result in a vehicle crash.
Corrective SummaryDealers will replace the wheel spacers and the wheel equipment (wheels,studs, and hub) will be inspected for damage and replaced if necessary free of charge. the recall began on june 26, 2006. owners may contact volvo trucks at 1-800-528-6586.
NotesVolvo trucks recall no. rvxx0603.customers may also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM - SOFTWARE
RTJ-1662905/15/200910030359Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr09/24/2009
ELECTRICAL SYSTEM - WIRING
SB-373-01201/01/201110040053Ready08/15/2011
SB-373-01201/01/201110040053Volvo trucks: some engines leak oil through the grommet. information on the wiring harness, unit injector replacement. *rm08/15/2011
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
SB-261-01706/01/200910030389Volvo truck: on some vehicles, coolant overflow out of the overflow tube occurs during the diesel particulate filter regeneration cycle. excessive coolant flow from the radiator top tank and thermostat vent lines prevents flow into the de-a09/28/2009
ENGINE AND ENGINE COOLING - ENGINE
FSB-212-00204/01/201210044249Volvo trucks: oil seepage at flywheel housing. this problem has already been solved in production, but the production solution is not compatible with previous generation flywheel housings. *js05/24/2012
FSB-255-02304/01/201210044246Volvo trucks: connector pin, replacement. severe fretting damage of the engine variable geometry turbocharger actuator (engine vgt actuator) harness and turbine shaft speed sensor (tss) connector may cause an unreliable signal to the engin05/24/2012
SP-215-01407/01/200910027064Volvo trucks: engine update campaign for certain d13f engines (vn-2, vhd-2) consists of inspecting the camshaft and replacing the intake rocker arms, exhaust rocker arms, injector rocker arms, injector hold downs, and the injector sealing w01/07/2009
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-261-01706/01/200910030389Volvo truck: on some vehicles, coolant overflow out of the overflow tube occurs during the diesel particulate filter regeneration cycle. excessive coolant flow from the radiator top tank and thermostat vent lines prevents flow into the de-a09/28/2009
EQUIPMENT - ELECTRICAL - AIR CONDITIONER
FSB-873-01402/01/200910028709Volvo truck: reports prompted the release of a replacement connector for the cab hvac motor resistor. replacement connector is supplied as kit part, which contains the connector body and the necessary terminals. model years unknown.05/18/2009
EXTERIOR LIGHTING - HEADLIGHTS
FSB-357-00101/01/201110040052Ready08/15/2011
FSB-357-00101/01/201110040052Mack trucks: there is revised mounting hardware for the exhaust manifold and turbocharger. *rm08/15/2011
EXTERIOR LIGHTING - HEADLIGHTS - SWITCH
FSB-357-00101/01/201110040052Ready08/15/2011
FSB-357-00101/01/201110040052Mack trucks: there is revised mounting hardware for the exhaust manifold and turbocharger. *rm08/15/2011
FUEL SYSTEM, DIESEL
SB-261-01706/01/200910030389Volvo truck: on some vehicles, coolant overflow out of the overflow tube occurs during the diesel particulate filter regeneration cycle. excessive coolant flow from the radiator top tank and thermostat vent lines prevents flow into the de-a09/28/2009
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
RTJ-1662905/15/200910030359Volvo: leakage detection diagnostics improvements to remedy dtc's. all models from model years 2003-2008. diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr09/24/2009
INTERIOR LIGHTING
FSB-357-00204/01/201210044250Volvo: light control module (lcm), reprogramming. on some volvo units equipped with clear led clearance lights in the sun visor, the may exhibit an active fault code mid 216 psid 49 fmi 5. this fault indicates a trailer marker open issue wh05/24/2012
POWER TRAIN - CLUTCH ASSEMBLY
SB-364-02506/01/200910030388Volvo truck; clutch switch clip; it has been found that vn, vhd and vt vehicles use a spring clip to retain the clutch switch, may have an issue with the clutch switch moving or detaching from it's mount. *pe09/28/2009
(PWS)
SP-255-02205/01/201210044345Volvo trucks: with missing signal from engine variable geometry turbocharger actuator (engine vgt actuator) with mechanical transmission, causes fretting of connector pins in engine vgt actuator connector. new mounting arrangement and re06/13/2012
STRUCTURE
SB-824-00211/01/200910032747Volvo truck: to reduce the potential for cab water intrusion, a cab cowl seal has been released by engineering. the seal part number 8083305 is positioned above the top edge of the cowl panel to divert water flow onto the cowl panel rathe05/07/2010
STRUCTURE - FRAME AND MEMBERS
SB-824-00211/01/200910032747Volvo truck: to reduce the potential for cab water intrusion, a cab cowl seal has been released by engineering. the seal part number 8083305 is positioned above the top edge of the cowl panel to divert water flow onto the cowl panel rathe05/07/2010

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
EXTERIOR LIGHTING - BRAKE LIGHTS
PE06054VOLVO TRUCKS NORTH AMERICA11/16/200602/07/2007INOPERABLE TAIL LIGHTS
 Odi opened this investigation based on a technical service bulletin and ewr data. ewr warranty data is aggregate data and individual reports are not submitted.volvo reviewed their warranty data and determined that only 63 of the ewr warranty claims related to the subject vehicles displayed symptoms consistent with the tsb.volvo also noted in their ir response that the tail light configuration is used almost exclusively on tractors that are normally attached to semi trailers.therefore, the tractor lights are normally not the rear most lights on the vehicle.in a normal application, even if one tail light on the tractor was out, the tail light on the trailer would continue to illuminate and provide other drivers of the intentions of the semi trailer driver.pursuant to 49 cfr 396.11 & 13, a commercial vehicle operator is required to perform a pre-trip and post-trip inspection, which includes checking the functionality of the tail lights.given the above information, odi has not identified a safety-related defect trend at this time and further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
EXTERIOR LIGHTING - TAIL LIGHTS
PE06054VOLVO TRUCKS NORTH AMERICA11/16/200602/07/2007INOPERABLE TAIL LIGHTS
 Odi opened this investigation based on a technical service bulletin and ewr data. ewr warranty data is aggregate data and individual reports are not submitted.volvo reviewed their warranty data and determined that only 63 of the ewr warranty claims related to the subject vehicles displayed symptoms consistent with the tsb.volvo also noted in their ir response that the tail light configuration is used almost exclusively on tractors that are normally attached to semi trailers.therefore, the tractor lights are normally not the rear most lights on the vehicle.in a normal application, even if one tail light on the tractor was out, the tail light on the trailer would continue to illuminate and provide other drivers of the intentions of the semi trailer driver.pursuant to 49 cfr 396.11 & 13, a commercial vehicle operator is required to perform a pre-trip and post-trip inspection, which includes checking the functionality of the tail lights.given the above information, odi has not identified a safety-related defect trend at this time and further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
EXTERIOR LIGHTING - TURN SIGNAL
PE06054VOLVO TRUCKS NORTH AMERICA11/16/200602/07/2007INOPERABLE TAIL LIGHTS
 Odi opened this investigation based on a technical service bulletin and ewr data. ewr warranty data is aggregate data and individual reports are not submitted.volvo reviewed their warranty data and determined that only 63 of the ewr warranty claims related to the subject vehicles displayed symptoms consistent with the tsb.volvo also noted in their ir response that the tail light configuration is used almost exclusively on tractors that are normally attached to semi trailers.therefore, the tractor lights are normally not the rear most lights on the vehicle.in a normal application, even if one tail light on the tractor was out, the tail light on the trailer would continue to illuminate and provide other drivers of the intentions of the semi trailer driver.pursuant to 49 cfr 396.11 & 13, a commercial vehicle operator is required to perform a pre-trip and post-trip inspection, which includes checking the functionality of the tail lights.given the above information, odi has not identified a safety-related defect trend at this time and further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
SUSPENSION
EA02021VOLVO TRUCKS NORTH AMERICA09/06/200211/06/2003FRONT SUSPENSION U-BOLTS LOOSEN OR BREAK
 Odi'sinvestigation did not find any evidence that loose or brokenfront suspension u-bolts have caused or contributed to any crashes or near miss events.see the attached engineering analysisreport for full technical details.* 1996/1997 built vehicles are designated by volvo as 1998 model year.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM
11/12/201015000
 November 12, 2010, while driving on a state highway, as sole owner/operator of a 2003 volvo vhd 64f 10 wheel dump truck the engine suddenly and without warning stopped running. it immediately became a safety issue to control this empty truck with no equipment trailer attached because of the loss of power steering. the vehicle was towed to a volvo dealer. it was diagnoised by volvo as an engine computer failure. volvo has not explained which part of this (eecu) engine electronic control unit failed, which i requested to know. the eecu was replaced with a volvo rebuilt unit. this is a product safety and reliability issue. this truck has fifteen thousand, (15,000), original miles.
03/19/20073
 Abs malfunction brake shutdown and unit turned of completely while driving vehicle. could not maintain control of vehicle. i placed vehicle in company shop several times and incident continued to occur numerous times. i spoke to swift operation manager scott johnson located in ocala florida about problem and nothing was done. i spoke to rick pickard swift fleet manage in ocala officer and nothing was done. i spoke to rob who is the head shop manager of the ocala office. i requested that the vehicle be sent to volco technicians and nothing was done. they place the vehicle in the shop for the fourth time in three consecutive weeks for the same initial problem and nothing was done. furthermore it states in the vehicle manual of volvo, if total shutdown of vehicle occurs at any time please notify volvo directly as well as dot to report vehicle problems to prevent any outcome of an accident, injury or death. page 134 of vehicle manual. *jb
ENGINE AND ENGINE COOLING
11/12/201015000
 November 12, 2010, while driving on a state highway, as sole owner/operator of a 2003 volvo vhd 64f 10 wheel dump truck the engine suddenly and without warning stopped running. it immediately became a safety issue to control this empty truck with no equipment trailer attached because of the loss of power steering. the vehicle was towed to a volvo dealer. it was diagnoised by volvo as an engine computer failure. volvo has not explained which part of this (eecu) engine electronic control unit failed, which i requested to know. the eecu was replaced with a volvo rebuilt unit. this is a product safety and reliability issue. this truck has fifteen thousand, (15,000), original miles.
ENGINE AND ENGINE COOLING - ENGINE
07/15/20092137631
 The truck was just working an average day, hauling hot mix asphalt, when the engine began to skip. brought the truck into dario diesel, they found faulty injector connector, had it replaced. one month later, the same thing happened, again took truck to dario diesel, they found the same problem, they repaired the connector, and sent the truck on its way. 2 months after second repair, it happened again, they found the same problem, corrected it and sent the truck on its way again. one month after third repair, the same thing happened again, again took the truck to dario diesel, they found the same problem and sent the truck on its way. now they tell us the whole wiring harness for the connectors need to be replaced. we have already spent $1397.00 having this problem supposedly repaired. we have also sent a letter to volvo trucks telling them of the problem. *tr
SERVICE BRAKES, HYDRAULIC - ANTILOCK
03/19/20073
 Abs malfunction brake shutdown and unit turned of completely while driving vehicle. could not maintain control of vehicle. i placed vehicle in company shop several times and incident continued to occur numerous times. i spoke to swift operation manager scott johnson located in ocala florida about problem and nothing was done. i spoke to rick pickard swift fleet manage in ocala officer and nothing was done. i spoke to rob who is the head shop manager of the ocala office. i requested that the vehicle be sent to volco technicians and nothing was done. they place the vehicle in the shop for the fourth time in three consecutive weeks for the same initial problem and nothing was done. furthermore it states in the vehicle manual of volvo, if total shutdown of vehicle occurs at any time please notify volvo directly as well as dot to report vehicle problems to prevent any outcome of an accident, injury or death. page 134 of vehicle manual. *jb