Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
STEERING - LINKAGES - TIE ROD ASSEMBLY
06V155000VOLVO CARS OF N.A. LLC.from 05/29/2002 to 02/28/2003V (Vehicle)12674306/23/2006MFRVOLVO CARS OF N.A. LLC.05/05/200605/09/2006
Defect SummaryOn certain passenger vehicles,the outer tie rod ball joint can deform at high loads causing a loss of the clamping force and the nut may loosen, which may eventually lead to a fatigue fracture of the outer tie rod ball joint.
Consequence SummaryThe driver may notice that the vehicle is difficult to maneuver increasing the risk of a crash.
Corrective SummaryDealers will replace the outer ball joint tie rods with improved outer ball joint tie rods free of charge. the recall began on june 23, 2006. owners may contact volvo at 1-800-458-1552.
NotesVolvo recall no. r157.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
STEERING
642105/03/200610020113Steering noise, yoke adjustment. knocking, thumping, or clicking noise may be heard from the steering. *tt07/21/2006
STEERING - ELECTRIC POWER ASSIST SYSTEM
641708/24/200710022614Power steering fluid leak at reservoir. *kb09/12/2007
642012/02/200410016113Zf power steering diagnostics on vehicles equipped (ecps) electronically controlled power steering. *tt08/31/2005
STEERING - RACK AND PINION - PINION SHAFT
RTJ-1851309/19/200810026550Volvo: angle gear leakage and resealing for 5 cylinder awd only vehicles. oil leaking/moisture fromthe angle gear halves can be resolved by resealing the houseing and replacing the seals. *pe11/07/2008
STEERING - RACK AND PINION - RACK
RTJ-1851309/19/200810026550Volvo: angle gear leakage and resealing for 5 cylinder awd only vehicles. oil leaking/moisture fromthe angle gear halves can be resolved by resealing the houseing and replacing the seals. *pe11/07/2008

Consumer Complaints


Fail datemilesoccurencesPurchase date
STEERING
08/09/2007500
 Tl- the contact owns a 2003 volvo xc90. the contact stated that the vehicle would jerk abnormally and without warning. in addition, the shift gear lever was defective and both the power steering fluid and transmission fluids were leaking. the vehicle was taken to the dealer who advised the contact that the vehicle age had exceeded the time frame in which they were willing to offer any assistance. the manufacturer was notified of the failure and advised the contact that the vehicle was no longer under warranty and offered no additional assistance. the failure mileage was 500 and the current mileage was 65,000. kmj
08/09/2007500
 Tl- the contact owns a 2003 volvo xc90. the contact stated that the vehicle jerks and the shift gear was stalled, the power steering fluid and transmission fluid were leaking and caused the vehicle to jerks. no warning lights were illuminated at all. the vehicle was taken to the dealer who stated that the vehicle was too old, and any repair was at the contact cost and offered no assistance. the manufacturer was notified of the failure and stated that the vehicle was not under any warranty and offered no additional assistance. the failure mileage was 500 and the current mileage was 65,000. lg
04/08/2010104000
 My 2003 volvo xc90 has been to the dealer several times including over 3 times for same problem when i purchased the vehicle in 2006. all recalls have been fixed, front axle, wipers etc. i have purchased 4 sets of tires, tires boston volvo installed and my 17 year old son received a complete blow out because wrong size tires. i continue taking to same dealer and since owning the car have had the same noises in front of car. boston volvo has stated in october and since owning the vehicle can find nothing wrong, april diagnosed with need new drive shaft after having car for 2 days but could not really fine anything but drive shaft. a strong fuel smell stated fuel pump does not need to be corrected. i need new muffler and taking to my own mechanic the real issue is transmission service urgent and need new transmission.volvo did not diagnose this problem and my son is driving the car! my son is driving a lemon that is a danger to himself. taking to volvo does nothing, they cannot even diagnose and give wrong info given to me. i am currently up to over $8,000 in damages and still owe on this lemon. i need new transmission, muffler, still car vibrates and front end noises from whining, thumping etc.
STEERING - HYDRAULIC POWER ASSIST - PUMP
02/04/200856627104/04/2003
 Tl*the contact's customer owns a 2003 volvo xc90. the contact stated that the vehicle was initially brought into his shop due to a leak in the power steering pump. the contact replaced the power steering pump purchased from a dealer. the customer retrieved the vehicle and, approximately 3 weeks later, it shut off without warning while driving. the dealer has been notified. the speed was unknown. the current and failure mileages were 56,627.
STEERING - HYDRAULIC POWER ASSIST SYSTEM
06/03/200431000112/06/2002
 While backing put of a parking lot power steering failed, vehicle smoked then caught on fire. driver suffered from smoke inhalation. *ak prior to the vehicle catching on fire the consumer was involved in an accident the year before (july 12, 2003). the consumer was pressing on the horn when the crash occurred. the consumers hand was on the when the air bag deployed. the driver sustained several broken ones in her right hand which required 2 surgeries, extensive physical therapy and many other medical procedures. *nm *la