Bmw 525i 1991

Model 525i made in 1991 by Bmw got 26 consumer complains there are 4 recalls as well as 3 service bulletins. Consumer complaints with reference, among others things, to air bags, electrical system and engine and engine cooling. Technical service bulletines regarding air bags, exterior lighting and unknown or other. There were some recalls concerningair bags, engine and engine cooling and service brakes, hydraulic. The car has one 2.5l engine.

Model 1991

Engine [L]CylindersTransmissionDriveEstimate MPG (city/highway/combined)Unadjusted MPG (city/highway/combined)FuelFuel costClassRelease date
( 2.5L) 6Lockup/automatic, 4 gearsRWD17/25/2019/32/23Premium$ 10884900926
( 2.5L) 6Manual, 5 gearsRWD17/25/2019/32/23Premium$ 10884900926

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
AIR BAGS - FRONTAL
96V110000BAYERISCHE MOTOREN WERKEfrom 07/01/1990 to 03/01/1992V (Vehicle)7500009/30/1996ODIBAYERISCHE MOTOREN WERKE07/01/199607/08/1996
Defect SummaryThe air bag contact ring locking tab located in the steering wheel assembly can break without warning.
Consequence SummaryIf this happens, the contact ring wiring could eventually break. the air bag readiness indicator lamp (srs or airbag) in the instrument cluster will illuminate, and the air bag would not deploy in the event of a frontal impact vehicle collision.
Corrective SummaryDealers will replace the locking tab with one of a different design.
NotesSystem: interior; passive restraint; air bag; driver. vehicle description: passenger vehicles. owner notification: owner notification is expected to begin august 5, 1996. note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
ENGINE AND ENGINE COOLING - COOLING SYSTEM
98V178000BAYERISCHE MOTOREN WERKEfrom 02/01/1988 to 11/30/1994V (Vehicle)34000003/31/1999MFRBAYERISCHE MOTOREN WERKE08/04/199808/14/1998
Defect SummaryVehicle description: passenger vehicles. a malfunction or failure of a coolant system component, such as a thermostat, water pump, or fan belt, can result in significantly increased coolant temperature and system pressure. if the indications of a critical overheating condition is not noticed by the driver, it is possible that damage to, or failure of, a coolant system component could occur.
Consequence SummaryIf a crack were to form or a seam were to separate in the heater core end piece, hot coolant could suddenly be expelled, increasing the risk of personal injury to a vehicle occupant.
Corrective SummaryDealers will install a new design radiator cap to control pressure and provide greater coolant overflow in the event of overheating.
NotesOwner notification began march 31, 1999. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE LIGHT
96V111000BAYERISCHE MOTOREN WERKEfrom 01/01/1990 to 03/01/1994V (Vehicle)18000009/30/1996MFRBAYERISCHE MOTOREN WERKE07/01/199607/08/1996
Defect SummaryThe brake light switch can fail allowing the switch to remain in the brake lights off position or in the brake lights on position.
Consequence SummaryIf this happens, the brake lights either will not operate or will be continuously on, regardless of brake pedal position. following drivers would not be able to determine whether the vehicle is stopping, increasing the potential for a vehicle accident.
Corrective SummaryDealers will replace the existing brake light switch with a newly designed switch.
NotesSystem: brakes; hydraulic; switch; brake light. vehicle description: passenger vehicles. owner notification: owner notification is expected to begin august 5, 1996. note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
VEHICLE SPEED CONTROL
97V131000BAYERISCHE MOTOREN WERKEfrom 04/01/1988 to 12/30/1995V (Vehicle)41000010/30/1997MFRBAYERISCHE MOTOREN WERKE08/19/199708/29/1997
Defect SummaryThe cruise control and throttle cables are attached to the same throttle valve actuating lever at the throttle housing. it is possible that the plastic bushing on either cable could break due to environmental influences coupled with vibration. if the bushing breaks, the outer cable housing can separate from the bushing. in this case, during application of the throttle pedal without cruise control being engaged, the outer tube could catch on the edge of the broken bushing.
Consequence SummaryThis could cause the throttle valve to remain partially open. it his were to occur, the car might not decelerate as expected increasing the risk of a vehicle crash.
Corrective SummaryDealers will install a spring steel clip on the outer tube of each cable in the area of the adjusting screw and plastic bushing. the clip is designed to prevent the outer tube from dislodging from the bushing.
NotesOwner notification is expected to begin by the end of october 1997. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
AIR BAGS
MSG041510/01/199650896Recall 96v110 - bmw of north america has initiated a recall campaign which involves the airbag contact ring locking tab. *tw06/17/1997
EXTERIOR LIGHTING - BRAKE LIGHTS
MSG101610/01/199650897Recall 96v111 - this recall campaign involves the brake light switch. *tw06/17/1997
UNKNOWN OR OTHER
MSG111710/07/199650898Announcement that owners of vehicles involved in recalls 96v110 and 96v111 will be combined into one mailing. *tw06/17/1997

Consumer Complaints


Fail datemilesoccurencesPurchase date
AIR BAGS - FRONTAL
07/01/19981
 Traveling 65mph going around a curb when suddenly, the driver's side air bag deployed for no reason. it obstructed the driver's view. had not hit anything & no other vehicle had hit bmw. steering wheel had to be taped to be driven. *ak
AIR BAGS - FRONTAL - SENSOR/CONTROL MODULE
06/01/199804/01/1991
 The srs {a safety system} light keeps flashing. *ak
ELECTRICAL SYSTEM
10/20/20121674461
 I parked my car in the garage as usual. when i went out to leave home the steering was locked. nothing out of the ordinary was done after parking it or when attempting to start it. the lights for the radio came on, the windshield wiper works, the lights on the console light up, but the steering wheel is locked and the key will not turn more than a few centimeters. *tr
ELECTRICAL SYSTEM - BATTERY
3
 Three bmw batteries have failed within their warranty period. nlm
ELECTRICAL SYSTEM - IGNITION
10/10/1997306/01/1995
 Fluid leaks since '11/95. have had a total of 3 coils replaced; r/r lower timing cover, replaced gaskets/new drive belts - r/r oil pan and replaced gasket to the tune of $1,125.00 at 39,243 miles. waranty is 4 yrs./50k miles. asked for an adjustment due to low mileage and highly unusual problems. received form letter saying sorry, car is out of warranty. this $45k+ auto
ENGINE AND ENGINE COOLING - COOLING SYSTEM
1
 The cooling system fan clutch failed within 45,000 miles. nlm
09/07/1999112/01/1993
 Upper radiator plastic male outlet connecting to upper rubber hose exploded causing extrime engine overheating and engine failure with no warning even after dealer installed new radiator cap recall in august 1999. almost caused a highway accident. car has excellent maintenance record at dealership. reported problem to bmw of north america. representative told me that was not the responsibility of bmw of north america.
1
 Engine cooling system design contains a flaw, when removing radiator cap consumer sustained burn injuries due to cap not having a two-stage release, o-rings at the base of the cap ensure that the pressure is maintained within the radiator until the cap is fully unscrewed.
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
1
 Radiator failed prematurely. nlm
 Replaced the radiator cap but the new cap caused a hole in the radiator. *ak
ENGINE AND ENGINE COOLING - ENGINE
10/10/1997306/01/1995
 Fluid leaks since '11/95. have had a total of 3 coils replaced; r/r lower timing cover, replaced gaskets/new drive belts - r/r oil pan and replaced gasket to the tune of $1,125.00 at 39,243 miles. waranty is 4 yrs./50k miles. asked for an adjustment due to low mileage and highly unusual problems. received form letter saying sorry, car is out of warranty. this $45k+ auto
EXTERIOR LIGHTING - HEADLIGHTS
1
 Consumer believes the vehicle is poor designed because in order to repair a broken headlight the dealer had to remone the entire grill resulting in excessive repair cost. nlm
EXTERIOR LIGHTING - TAIL LIGHTS
03/22/200210003/01/2002
 Tail lights do not stay on due to defective sockets. the plastic sockets have melted from the heat of the tail light bulbs and no longer hold the bulbs in properly. they blink on and off and sometimes stay off all together. dealer advised me to buy new ones @ $320 each to solve the problem. since this is a safety defect, bmw should replace them. dt
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
10/10/1997306/01/1995
 Fluid leaks since '11/95. have had a total of 3 coils replaced; r/r lower timing cover, replaced gaskets/new drive belts - r/r oil pan and replaced gasket to the tune of $1,125.00 at 39,243 miles. waranty is 4 yrs./50k miles. asked for an adjustment due to low mileage and highly unusual problems. received form letter saying sorry, car is out of warranty. this $45k+ auto
LATCHES/LOCKS/LINKAGES - TRUNK LID - LOCK
1
 The trunk appears to be closed and can still be unlocked with the trunk light on causing the battery to run down, which in turn upset the door lock program which is still having problems. nlm
POWER TRAIN
11/01/1996106/01/1991
 The speedometer operates irratically during cold weather. it functions ok when warm. this is caused by bad materials used on the speedometer pcb board. a number of bmw owners have experienced this problem and fixes are suggested on the internet at the following links. http://www.eskimo.com/~dalus/bmw/speedo/speedo.htm and at http://www.eskimo.com/~dalus/bmw/e30/interior/e30_speedo_sender_problem.html. unreliable or lack of indication of driving speed can be a serious safety issue. this appears to be a problem that many bmw owners have suffered as indicated by the number of people who have reported it on the web. the dealer wants over $600 to fix the problem. *mjs
SEATS - FRONT ASSEMBLY - RECLINER
07/17/2004108000508/01/2003
 While sitting in my 1991 bmw 525i the seat suddenly fell backward,and sideways. after removing the seat, and almost completely dissassembling it so i could try to realign the thing long enogh to make it home,i was able to through brute force put it back in place. later after several subsequent failures i was able to pinpoint the problem.the cables that go between the electric drive motors and the seat adjustment gearboxes were sheathed in a failure-prone plastic! the plastic through time wears and stretches untill the drive cable slips out of gearbox allowing catastrophic failure. i just checked to see if this item had been recalled with no luck. *ak
STEERING
10/20/20121674461
 I parked my car in the garage as usual. when i went out to leave home the steering was locked. nothing out of the ordinary was done after parking it or when attempting to start it. the lights for the radio came on, the windshield wiper works, the lights on the console light up, but the steering wheel is locked and the key will not turn more than a few centimeters. *tr
10/20/2012167446
 I parked my car in the garage as usual. when i went out to leave home the steering was locked. nothing out of the ordinary was done after parking it or when attempting to start it. the lights for the radio came on, the widshieled wiper works, the lights on the console light up, but the steering wheel is locked and the key will not turn more than a few centimeters.
STRUCTURE - BODY - DOOR
1
 The door padding on both rear doors is separating. nlm
310/01/1993
 Power door lock mechanism failed causing erratic performance of the locks.
VEHICLE SPEED CONTROL - CABLES
06/01/19951
 Vehicle collision due to failure of the cruise control and throttle cables, recall issued after accident occured.