Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
92V026000FORD MOTOR COMPANYfrom 08/01/1987 to 08/01/1991V (Vehicle)46700006/10/1992ODIFORD MOTOR COMPANY03/03/199203/11/1992
Defect SummaryA revised brake lining noise insulator resulted in a decrease in the thermal insulation between the brake lining and the front brake caliper piston. this caused greater heat transfer to the caliper pistons with the potential to overheat the brake fluid and diminish brake effectiveness during severe braking conditions.
Consequence SummaryIncreased stopping distances and inablility to holdvehicles on a steep grade results in increased risk of accident in the event ofa sudden stop or when constant braking is needed to maneuver through areas withsteep grades.
Corrective SummaryAdd snap-in insulators that attach to each of the front brake caliper pistons. in addition, vehicles with 7.5 l engines will have insulation added to the engine compartment brake lines.
NotesSystem: brakes; front brake lining.vehicle description: f250 and f350 trucks with 7.3 l diesel and 7.5 l efiengines ; f250 and f350 4x4 models with 5.8 l efi engines.note: ford recommends vehicle operators do not exceed the gcwr and gvwr of theirvehicles, and proper maintenance of the brakes on these vehicles and any trailerparticularly when operating in mountainous areas with long, steep grades.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
SERVICE BRAKES, HYDRAULIC - ANTILOCK
9521210/01/199546478The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par04/25/1996
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
985A2903/18/1998601036Some vehicles may exhibit excessive brake pedal travel, irregular front lining wear, and brake pull. *yc06/23/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
985A1303/18/1998601012The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc06/17/1998
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
985A3803/18/1998601045Front caliper piston boots damaged. *yc06/23/1998

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC
PE91077FORD MOTOR COMPANY05/23/199110/31/1991LOSS OF BRAKE EFFECTIVENES
 There is no summary currently available
EA91044FORD MOTOR COMPANY10/30/199110/30/1992LOSS OF BRAKE EFFECTIVENES92V026000
 There is no summary currently available

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR - DISC - CALIPER
08/23/1995304/19/1990
 Failure of right front caliper to release properly causes overheating of caliper and pads. this caused steering difficulties, severe vibration in steering wheel, and pulling to the right.
SERVICE BRAKES, HYDRAULIC - ANTILOCK
08/12/200569000803/15/1990
 Dt nhtsa recall 92v026000 was issued. however, this vehicle was not included in the recall due to vin. my brakes failed. the dealer has not looked at the vehicle because they would charge the consumer for the repairs. contacted ford, they gave the run around. there was no warning before the brakes went out. the brake fluid was over heating. the brake pedal went down to the floor. had to use emergency brake, and the brakes on the boat that i was towing. this happened on friday august 12, 2005. *ak
06/28/199905/20/1990
 Vehicle repaired twice under recall #92v026000. the left front wheel would lock up when brakes applied / pull into another lane when this happens. took vehicle back to dealer who refused repairs due vehicle being out of warranty. *yc
07/25/1992
 Left front wheels would grab & lock up when brakes were applied. happened only after the brakes had been repaired under a recall. took to dealer to correct & mechanic refused to do the work. recall 92v026000. *ak
1
 Both rear axle seals replaced due to improper braking while driving down mountainous road within 20 mph. not sure if truck is equipped w/rear abs brakes. *ak
07/15/1992
 Poor abs brake performance, the pedal goes to floor, and complete brake failure is experienced. *ak
07/15/1992
 Abs: brakes have gone out 3 times within 3 years; manufacturer's recall #95444; replaced electronic brake valve assembly; complete brake failure. *ak
 Abs braking system problems. please describe. tt
12/05/1995
 The abs brakes lock up and caused skidding. please describe. tt
10/01/1993209/01/1990
 While driving, down steep grade, experienced brake failure, when pedal goes to floor, and to stop had to use emergency brake, no prior warning. tt *jb
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
11/01/1993208/01/1990
 92v026000/ 92s44, brakes; the dealer kept the vehicle several days, and also kept the recall notice did not complete or remedy the problem of the recall. when the truck is returned, hard to obtain appointments for service. *ak *slc
05/01/19911408/01/1990
 While driving vehicle the brakes sometimes go out, pedal goes all the way to the floor and feels the brakes loose. *ak although the manufacturer acknowledged the problem with the brake system, there were no recall notice issued. the consumer replaces the brakes caliper and rotors every 2000-7000 miles. *yh
02/01/19961
 Brakes failed.
07/27/19957
 Brake failure. *ak
10/01/1993209/01/1990
 While driving, down steep grade, experienced brake failure, when pedal goes to floor, and to stop had to use emergency brake, no prior warning. tt *jb
07/02/19907
 When pulling trailer brakes give out and resulting in brake lost, replace modulater valve under the emergency brake. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
110/23/1994
 Brakes fade, due to caliper piston. the pistons have been recalled for a number of vehicles, to be replaced by phenolic pistons, however the consumer's vehicle does not fit within the criteria of qualified recall vehicles.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM
08/08/1991
 The rear axle seals allow the lubricant to leak onto the brakes and the rear brakes does not work properly. the seals were replaced (4) times within 70,000 miles in a (5) year period. *ak
09/19/1995
 Rear brake system malfunction, rear brakes have stopped working. tt
11/09/1994
 Rear brake seal went out, resulting in oil leak and brake lost. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
 After having recall work done, the vehicle rear brakes have failed completely and only the front brakes work when applying the brakes. recall#92v026000. *ak
06/01/1994
 Vehicle involved in recall 92v026000, overheating of brake system, dealer made repairs on 6/94, but overheating continues to occur while braking. tt
06/27/19947
 Front brake lining malfunctioned, causing brake failure/extended stopping distance, once resulting in an accident prior to recall (92v-026). *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
5
 Equipped with towing package axle seal failed, and leaked oil onto brake line ,causing failure of brakes. 2. light switch shorted out, burning all wires, and causing fire hazard.*ak
11/10/1995301/18/1991
 During operation with the cruise control on, there was a sudden acceleration from 70 mph to 90 mph. had to turn ignition off in order to stop vehicle. problem has occurred 3x.*ak cruise control would not disengage. dealer replaced map sensor due to rough shift in transmission, passing gear sticks, transmission vibrates going into gear, housing seal and speed sensor replaced. popping noise in right front caused by tire wear(no specific tire information). brake hose was cut. fuel pump runs constantly, dealer replaced fuel pump relay. shocks failed. *slc
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
06/08/1996
 While driving vehicle's braking became inoperative with pedal going to floor while hauling horses on a fifth wheel due to defective master cylinder design. *ak
08/22/1995
 While driving experienced total brake failure, replaced master cylinder. tt
 The master cylinder was replaced the brakes go to the floor . tt
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - VACUUM
 Power brakes are lost intermittently, cause is unknown. *ak