Four Winds Mandalay 2005

Model Mandalay made in 2005 by Four Winds got 7 consumer complains there are 5 recalls as well as 2 service bulletins. Consumer complaints with reference, among others things, to service brakes, air, structure and visibility. Technical service bulletines regarding engine and engine cooling, equipment. There were some recalls concerningequipment, service brakes, air and steering.

Model 2005

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
EQUIPMENT - RECREATIONAL VEHICLE
10V563000THOR MOTOR COACHfrom 05/03/2004 to 09/21/2010V (Vehicle)348801/12/2011MFRFOUR WINDS INTERNATIONAL11/16/201011/16/2010
Defect SummaryTmc is recalling certain model year 2004-2011 damon and four winds recreational vehicles equipped with 1200-series norcold refrigerators. the population of refrigerators being addressed contains either a sensing algorithm or thermal switch to shut off power to the refrigerator when high temperatures are detected in order to prevent a potential fire. the response times of the sensor algorithm and thermal switch devices to stop power are not sufficient.
Consequence SummaryThe sensing algorithm or thermal switch installed to shut off power to the refrigerator when high temperatures are detected due to a possible hydrogen gas leak, may not shut-off in sufficient time to prevent a fire.
Corrective SummaryTmc is working with norcold to identify and notify any affected owners. owners will be instructed to contact norcold dealers to receive the remedy free of charge. please see norcold's defect report 10e-049 for additional nformation. the recall began on january 12, 2011. owners may contact norcold at 1-800-767-9101 or thor motor coach at 1-877-855-2867.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
08V368000FOUR WINDS INTERNATIONALfrom 06/01/2003 to 07/31/2007V (Vehicle)163310/22/2008ODIFOUR WINDS INTERNATIONAL07/21/200807/31/2008
Defect SummaryFour winds is recalling 1,633 my 2004-2007 mandalay, my 2005-2007 presidio, and my 2006-2007 valencia motor homes equipped with a two-door refrigerator manufactured by the dometic corporation. the refrigerator may have a defect in the boiler tube. pressurized coolant solution could be released into an area where an ignition source (gas flame) is present.
Consequence SummaryIf this solution is exposed to an ignition source under certain specific circumstances, it can result in a vehicle fire.
Corrective SummaryFour winds is working with dometic to repair these refrigerators (please see 08e032). dometic will repair these refrigerators by installing a secondary burn housing, a thermal fuse, and a melt fuse free of charge. dometic has retained stericycle inc. to manage this campaign. stericycle will assist the owner in locating dealerships or service centers and will provide assistance with scheduling of appointments. owners may contact dometic/stericycle at 1-888-446-5157 or four winds at 1-800-860-5658.
NotesCustomers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
SERVICE BRAKES, AIR - SUPPLY - LOW PRESSURE WARNING
04V377000FOUR WINDS INTERNATIONALfrom 01/30/2004 to 06/14/2004V (Vehicle)60MFRFOUR WINDS INTERNATIONAL08/04/200408/10/2004571121
Defect SummaryCertain motor homes do not comply with the requirements of federal motor vehicle safety standard no. 121, 'air brake systems.' in a situation in which multiple alarms are active, a check engine, stop engine, or similar warning indicator is given priority over the low air alarm by the instrument system controller software. if the operator does not acknowledge these higher priority alarms, a low air alarm may not be displayed.
Consequence SummaryA vehicle could be driven with the air pressure below 60 psi without the low air warning sounding, which could result in a crash.
Corrective SummaryFreightliner dealers will re-flash the software. owners should freightliner at 1-800-547-0712 or four winds at 1-574-266-1111.
NotesCustomers can also contact the national highway traffic safety administration auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
STEERING - GEAR BOX - SHAFT PITMAN
07V584000FOUR WINDS INTERNATIONALfrom 09/09/2003 to 09/27/2007V (Vehicle)1174ODIFOUR WINDS INTERNATIONAL12/19/200712/19/2007
Defect SummaryOn certain motor homes built on freightliner chassis and equipped with zf model 8018 steering gears, these gears may have been assembled with the incorrect recirculating ball spacer. this could potentially allow the recirculating balls to escape from the recirculating ball circuit resulting in a loss of steering.
Consequence SummaryThe operator may notice higher required steering wheel inputs, or the need for more steering wheel adjustments while driving in a straight line in combination with metallic cracking noises prior to a loss of steering. loss of steering could result in a vehicle crash.
Corrective SummaryFour winds is working with freightliner and zf to replace the steering gear free of charge (please see 07v343 and 07e049). owners may contact four winds at 1-574-266-1111 or freightliner at 1-800-547-0712.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
STEERING - LINKAGES
06V076000FOUR WINDS INTERNATIONALfrom 06/25/2004 to 04/12/2005V (Vehicle)65MFRFOUR WINDS INTERNATIONAL03/16/200603/16/2006
Defect SummaryOn certain motor homes built on freightliner chassis and equipped with i-shafts supplied by zf heavy duty steering, the steering shaft assemblies with lower yokes may have been incorrectly machined. the steering shaft splines could push through the lower yoke, allowing the steering wheel to turn without any response.
Consequence SummaryIf this occurs ,the vehicle could suffer loss of steering control which could result in a crash.
Corrective SummaryFreightliner is conducting the owner notification and remedy for this campaign. freightliner will inspect and attach a tension collar to the steering shaft to secure the connection to the yoke free of charge. owners may contact freightliner at 1-800-547-0712 or four winds at .
NotesCustomers may also contact the national highway traffic safety administration

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ENGINE AND ENGINE COOLING - COOLING SYSTEM
201003/01/2006201010020336Cooling system overheating. some four winds mandalay recreational vehicles with side radiators and a 400-horsepower engine. *tt09/14/2006
EQUIPMENT - RECREATIONAL VEHICLE
050301/03/200610020300The thermal toilet break may be of a 30 amp rating, rather than the suggested 40 amp rating. this inconsistency will not create a fire or safety hazard but will affect the use and operation of the toilet. *tt09/12/2006

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR
09/02/201026000
 Rear air brake hoses are rubbing together at the air cylinders. the hoses have been worn down to the inside cordes
STRUCTURE - FRAME AND MEMBERS
09/09/20095001
 I have a 40 foot motor home i purchased in 2005. during that time up until now the front windshields have come loose and popped out of the frame. the motor home company paid to repair the windows but they continued to pop out. up to now they have popped out 6 times . now the motor home company says it is a manufacturers defect and they have to bring the motor home to indiana but they want me to sign a release. i do not want to sign a release because the windshield may fall out again when i get it back. what could have happened in an accident. the windshield could have fallen back in on me and passengers or fallen out on someone else. it seems to me that selling large 40 foot units with windshields that fall out is a serious safety violation. *tr
VISIBILITY
09/09/20095001
 I have a 40 foot motor home i purchased in 2005. during that time up until now the front windshields have come loose and popped out of the frame. the motor home company paid to repair the windows but they continued to pop out. up to now they have popped out 6 times . now the motor home company says it is a manufacturers defect and they have to bring the motor home to indiana but they want me to sign a release. i do not want to sign a release because the windshield may fall out again when i get it back. what could have happened in an accident. the windshield could have fallen back in on me and passengers or fallen out on someone else. it seems to me that selling large 40 foot units with windshields that fall out is a serious safety violation. *tr