International Prostar 2004

Model Prostar made in 2004 by International got 1 recall as well as 36 service bulletins. Technical service bulletines regarding electrical system and engine and engine cooling. There was one recall concerning electrical system .

Model 2004

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM
08V258000NAVISTAR, INCfrom 11/21/2000 to 05/21/2008V (Vehicle)5158807/10/2008MFRNAVISTAR, INC06/05/200806/09/2008
Defect SummaryNavistar is recalling 51,588 heavy trucks, commercial buses and school buses manufactured between november 21, 2000 and may 21, 2008, equipped with one or more remote power modules. the potting material that encapsulates the circuit board of the vehicle's remote power module may not sufficiently seal the circuit board from water and contamination intrusion. if the encapsulation is compromised, water and contaminants may cause an internal electrical short, possibly resulting in a fire.
Consequence SummaryA fire could cause personal injury or death.
Corrective SummaryNavistar will notify owners and repair the vehicles free of charge. the recall began on july 10, 2008. owners may contact navistar at 1-280-461-1890.
NotesNavistar recall no. 08505.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
SB-IK-0800293-208/04/201110041397Ready09/28/2011
IK-080019409/22/200910032124International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe02/12/2010
ELECTRICAL SYSTEM - BATTERY - CABLES
IK-080038308/06/201210045781International: spring hanger shackle bolt may have battery cables routed too close for left sided battery box or 8600 lsm boc battery box for excobedo built prostar 113. no model years listed. *pe09/17/2012
IK-080038208/06/201210045780International: battery cables routed too close to spring hanger shackle bolt for left-sided battery box or 8600 boc battery box. model pro-star113 garland built. no model years listed. *pe09/17/2012
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
IK-080033402/13/201210043568Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb04/11/2012
ELECTRICAL SYSTEM - WIRING
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
SB-IK-0800293-208/04/201110041397Ready09/28/2011
ENGINE AND ENGINE COOLING
AFC-1290201/01/201210043556Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb04/10/2012
AFC-1192902/01/201210043554Navistar: hvac front inside module drain repair. *kb04/10/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
IK090007512/10/201210049579Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js01/16/2013
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
IK-030002306/01/200910030566International: lower front shock mount bending on prostar s models (113 bbc) w/all engines and prostar models (122 bbc) w/caterpillar c15 engines. prostar models with caterpillar c15 engines will only have the issue on the right side.10/21/2009
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM
IK-070004707/06/201210045160International: on the aftertreatment support hanger, the horizontal aftertreatment support rod bolt is loose or backed out, due to possible wear and needs to be replaced, if necessary. *pe08/21/2012
EQUIPMENT - ELECTRICAL
IK-080019409/22/200910032124International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe02/12/2010
FUEL SYSTEM, DIESEL
IK-150006708/30/201210045820International: information regarding the fuel system components and repairs to correct interference to avoid fuel line contact wear. model prostar. no model years listed. *pe09/17/2012
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK - SELECTOR DEVICES
IK-150003509/22/201110042644Navistar: trucks equipped with electric fuel transfer pump for two tanks, the fuel is balance between both tanks. the engine is supplied fuel directly from the draw tank. hpv, ngv and prostar. *pe01/04/2012
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
IK 150004007/15/200810025943International: three inch fuel tank fill cap gasket cracking. applies to heavy duty models. some of the three inch fuel fill cap gaskets have been cracking. used primarily on heavy duty vehicles like 5000, 8000, 9000 and prostar. *pe09/17/2008
FUEL SYSTEM, OTHER - DELIVERY - FUEL PUMP
IK-150006708/30/201210045820International: information regarding the fuel system components and repairs to correct interference to avoid fuel line contact wear. model prostar. no model years listed. *pe09/17/2012
IK-150003509/22/201110042644Navistar: trucks equipped with electric fuel transfer pump for two tanks, the fuel is balance between both tanks. the engine is supplied fuel directly from the draw tank. hpv, ngv and prostar. *pe01/04/2012
FUEL SYSTEM, OTHER - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
IK-150006708/30/201210045820International: information regarding the fuel system components and repairs to correct interference to avoid fuel line contact wear. model prostar. no model years listed. *pe09/17/2012
POWER TRAIN - DRIVELINE - UNIVERSAL JOINT
TSI-08-05-0209/01/200810027544Navistar: power steering intermediate shaft u joint end play measurement. *pe01/26/2009
(PWS)
IK-070004707/06/201210045160International: on the aftertreatment support hanger, the horizontal aftertreatment support rod bolt is loose or backed out, due to possible wear and needs to be replaced, if necessary. *pe08/21/2012
SERVICE BRAKES, AIR
IK-040005707/21/201110040739Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm09/12/2011
IK-040005707/21/201110040739Ready09/12/2011
SERVICE BRAKES, AIR - ANTILOCK
IK-040008710/05/201110041995Navistar: need to remount or realign the air suspension pressure sensor horizontal and not vertical. *pe11/21/2011
IK-040008705/01/2012IK-040008710041995Navistar: need to remount or realign the air suspension pressure sensor horizontal and not vertical. *pe updated 4/9/12. *js11/21/2011
SERVICE BRAKES, AIR - ANTILOCK - ABS WARNING LIGHT
IK-080015806/03/200910030567International: icon will not function properly. abs lights come on when icon starts or stops. unit shuts down before icon parameter is reached. if you have more than one hour in troubleshooting and do not have a good direction to follow10/21/2009
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
SB-IK-040006309/15/200910030832International: brake pedal not returning and sticking slightly in the applied position. brake pedal not returning and binding. brake light staying on. model prostar, no model years listed. *pe update 02/17/10. *pe12/08/2009
STEERING - HYDRAULIC POWER ASSIST - HOSE, PIPING, AND CONNECTIONS
IK-050004308/06/201210045760International: information being provided regarding the rusting of power steering hoses that needs to be removed and replaced. model prostar. no model years listed. *pe09/17/2012
TSI-08-05-0107/01/200810025945Navistar: prostar power steering cooler hoses. *pe09/17/2008
STEERING - HYDRAULIC POWER ASSIST SYSTEM
TSI-08-05-0209/01/200810027544Navistar: power steering intermediate shaft u joint end play measurement. *pe01/26/2009
STRUCTURE
IK160017012/14/201210049639Iknow: sleeper side sill/underbody cross-member weld check and repair. the welds described herein are neither durability nor safety critical welds. *js01/17/2013
STRUCTURE - FRAME AND MEMBERS - UNDERBODY SHIELDS
IK160017012/14/201210049639Iknow: sleeper side sill/underbody cross-member weld check and repair. the welds described herein are neither durability nor safety critical welds. *js01/17/2013
SUSPENSION - MULTIPLE AXLE - TORQUE ARM
AFC-0891402/01/200910028726Navistar: mislocated torque rod bracket on certain prostar and 9000 models. requires an inspection to determine if the torque rod bracket was mislocated on dana 40k and 46k tandem axles. model years unknown. *pe05/20/2009
SUSPENSION - REAR - SPRINGS - AIR SUSPENSION SYSTEM
IK-040008705/01/2012IK-040008710041995Navistar: need to remount or realign the air suspension pressure sensor horizontal and not vertical. *pe updated 4/9/12. *js11/21/2011
IK-040008710/05/201110041995Navistar: need to remount or realign the air suspension pressure sensor horizontal and not vertical. *pe11/21/2011