Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
STEERING
053802/21/200510012950Increased turning effort during low speed sharp turns false 4x4 engagement. *eh04/05/2005

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
STEERING
EA09013Ford Motor Company08/18/200902/12/2013Vehicle Rollaway Allegations
 This investigation is being closed based on several considerations.by the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during ea09-013, odi identified a number of different failure mechanisms in 180 incidents related to the alleged defect.the highest rate for any particular failure mechanism, the failure of the automatic transmission parking system, was 4.4/100k.the next-highest failure rate was for the bsi system, at 3.4/100k.for all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.for additional information regarding this investigation, see the complete closing resume in the document file for ea09-013. the odi reports cited above can be reviewed at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:10168454, 10279630, 10280078.
EA09013FORD MOTOR COMPANY08/18/2009VEHICLE ROLLAWAY ALLEGATIONS
 In response to an information request (ir) letter sent by the office of defects investigation (odi), ford stated consumer reports of higher than expected efforts when shifting into and out of park could be a result of a groove being worn into the swing arm ramp of the steering column. the swing arm is a component bolted to the steering column that assists in shifting through the transmission gears.an engineering evaluation conducted by ford of returned steering columns found the groove could be created over time if consumers shift more quickly from the drive or reverse to park than the brake shift interlock (bsi) solenoid pin retracts after the brake pedal is applied. in november of 2004 ford released a redesigned bsi solenoid with a shorter pin retracting time as a serviceable component. ford has noted the shorter retraction time significantly lessens the likelihood of bsi solenoid pin to swing arm contact even with rapid consumer shifts.ford also issued a technical service bulletin, tsb 04-22-12, to instruct service technicians on the proper diagnosis and vehicle repair. reviewing complaints to odi and data submitted by ford, odi has identified 200 alleged incidents of unintended vehicle movement after consumers believe they have shifted the vehicle into park, resulting in 85 alleged crashes and 32 alleged injuries.in addition to the reports of alleged incidents of unintended vehicle movement, odi has also identified 883 reports of consumers alleging difficulty or the inability to shift the vehicle into park.preliminary evaluationpe09-020 has been upgraded to an engineering analysis to further assess the scope, frequency and risk to motor vehicle safety of the alleged defect in the subject vehicles.
STEERING - COLUMN
EA09013Ford Motor Company08/18/200902/12/2013Vehicle Rollaway Allegations
 This investigation is being closed based on several considerations.by the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during ea09-013, odi identified a number of different failure mechanisms in 180 incidents related to the alleged defect.the highest rate for any particular failure mechanism, the failure of the automatic transmission parking system, was 4.4/100k.the next-highest failure rate was for the bsi system, at 3.4/100k.for all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.for additional information regarding this investigation, see the complete closing resume in the document file for ea09-013. the odi reports cited above can be reviewed at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:10168454, 10279630, 10280078.
EA09013FORD MOTOR COMPANY08/18/2009VEHICLE ROLLAWAY ALLEGATIONS
 In response to an information request (ir) letter sent by the office of defects investigation (odi), ford stated consumer reports of higher than expected efforts when shifting into and out of park could be a result of a groove being worn into the swing arm ramp of the steering column. the swing arm is a component bolted to the steering column that assists in shifting through the transmission gears.an engineering evaluation conducted by ford of returned steering columns found the groove could be created over time if consumers shift more quickly from the drive or reverse to park than the brake shift interlock (bsi) solenoid pin retracts after the brake pedal is applied. in november of 2004 ford released a redesigned bsi solenoid with a shorter pin retracting time as a serviceable component. ford has noted the shorter retraction time significantly lessens the likelihood of bsi solenoid pin to swing arm contact even with rapid consumer shifts.ford also issued a technical service bulletin, tsb 04-22-12, to instruct service technicians on the proper diagnosis and vehicle repair. reviewing complaints to odi and data submitted by ford, odi has identified 200 alleged incidents of unintended vehicle movement after consumers believe they have shifted the vehicle into park, resulting in 85 alleged crashes and 32 alleged injuries.in addition to the reports of alleged incidents of unintended vehicle movement, odi has also identified 883 reports of consumers alleging difficulty or the inability to shift the vehicle into park.preliminary evaluationpe09-020 has been upgraded to an engineering analysis to further assess the scope, frequency and risk to motor vehicle safety of the alleged defect in the subject vehicles.
STEERING - COLUMN LOCKING - ANTI-THEFT DEVICE
EA09013Ford Motor Company08/18/200902/12/2013Vehicle Rollaway Allegations
 This investigation is being closed based on several considerations.by the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during ea09-013, odi identified a number of different failure mechanisms in 180 incidents related to the alleged defect.the highest rate for any particular failure mechanism, the failure of the automatic transmission parking system, was 4.4/100k.the next-highest failure rate was for the bsi system, at 3.4/100k.for all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.for additional information regarding this investigation, see the complete closing resume in the document file for ea09-013. the odi reports cited above can be reviewed at www-odi.nhtsa.dot.gov/complaints under the following identification (odi) numbers:10168454, 10279630, 10280078.
EA09013FORD MOTOR COMPANY08/18/2009VEHICLE ROLLAWAY ALLEGATIONS
 In response to an information request (ir) letter sent by the office of defects investigation (odi), ford stated consumer reports of higher than expected efforts when shifting into and out of park could be a result of a groove being worn into the swing arm ramp of the steering column. the swing arm is a component bolted to the steering column that assists in shifting through the transmission gears.an engineering evaluation conducted by ford of returned steering columns found the groove could be created over time if consumers shift more quickly from the drive or reverse to park than the brake shift interlock (bsi) solenoid pin retracts after the brake pedal is applied. in november of 2004 ford released a redesigned bsi solenoid with a shorter pin retracting time as a serviceable component. ford has noted the shorter retraction time significantly lessens the likelihood of bsi solenoid pin to swing arm contact even with rapid consumer shifts.ford also issued a technical service bulletin, tsb 04-22-12, to instruct service technicians on the proper diagnosis and vehicle repair. reviewing complaints to odi and data submitted by ford, odi has identified 200 alleged incidents of unintended vehicle movement after consumers believe they have shifted the vehicle into park, resulting in 85 alleged crashes and 32 alleged injuries.in addition to the reports of alleged incidents of unintended vehicle movement, odi has also identified 883 reports of consumers alleging difficulty or the inability to shift the vehicle into park.preliminary evaluationpe09-020 has been upgraded to an engineering analysis to further assess the scope, frequency and risk to motor vehicle safety of the alleged defect in the subject vehicles.

Consumer Complaints


Fail datemilesoccurencesPurchase date
STEERING
05/18/201080000
 Tl*the contact owns a 2005 mercury mountaineer. while driving at 40 mph, the contact noticed that the vehicle violently swayed back and forth from the rear. the vehicle was taken to a repair shop but the mechanic could not find a problem. the contact replaced all tires and brakes. however, the failure still occurred. the failure mileage was approximately 80,000. the current mileage was approximately 102,000.
04/01/2009483011
 I have a 2005 mercury mountaineer, and i turned the key and went to move from r to drive and the handle (gear shaft) just snapped off. *tr
08/01/20051001
 Had warped rotors within first 2,000 miles. ford would only ground rotors but dealer replaced them at no charge. i have also experienced a loud, thumping noise when i am making a sharp turn to left or right at a very low speed. also, often when putting car in reverse many times there is a large thump and vehicle appears to shift hard. finally, when stopped on a steep hill, after removing foot from brake, vehicle rolls backwards many times. *jb
STEERING - RACK AND PINION
02/11/200834177101/25/2008
 Tl*the contact owns a 2005 mercury mountaineer. on the day the vehicle was purchased, the contact noticed fluid leaking onto her garage floor. she returned to the dealer and was informed that the pinion seal needed to be replaced, and repairs were made. while traveling 45 mph, the contact attempted to set the cruise control and the vehicle shut off in the middle of the road. she was able to pull over to the shoulder and restart the vehicle to drive home. after work one evening, she was unable to start the vehicle. after 20 minutes, her father arrived and was able to forcefully start the vehicle. the contact returned to the dealer the following day, but they could not duplicate the failure with the cruise control or the stalling. on june 16, 2008, she took the vehicle to the dealer and they replaced a fuse. upon further inspection, they identified a bushing that needed to be replaced as well. all of these failures occurred within four months of purchasing the vehicle and with less then 4,000 miles placed on the vehicle by the contact. the failure mileage was 34,177 and current mileage was 37,600. updated 07/15/08 *bf when the consumer started the vehicle, the power seats and power locks failed to work. the consumer returned to the dealer and they replaced the driver side motor. the sway bar bushings were replaced. updated 07/15/08