Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
FUEL SYSTEM, GASOLINE
1667903/01/200310001935New push type fuel clip and connector removal instructions. *tt *jb07/28/2003
FUEL SYSTEM, OTHER
1871907/01/200510017860Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean). *tt12/05/2005
039805/12/200310002780Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt09/17/2003
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
1741612/01/200310008290Fuel gauge does not read full. *mj07/26/2004
1756402/01/200410008127Fuel gauge does not read full after filling tank. *mj07/22/2004
1735511/01/200310008181Fuel gauge which does not read completely full when the fuel tank is filled. *tt07/22/2004

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, GASOLINE - DELIVERY
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - FUEL RAIL
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM - INJECTORS
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - STORAGE
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - STORAGE - AUXILLARY TANK - SELECTOR DEVICES
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - FILLER PIPE AND CAP
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, GASOLINE - STORAGE - TANK ASSEMBLY - MOUNTING
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - DELIVERY
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - DELIVERY - FUEL PUMP
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - DELIVERY - HOSES, LINES/PIPING, AND FITTINGS
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - FUEL INJECTION SYSTEM
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - STORAGE
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - STORAGE - FUEL GAUGE SYSTEM
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - FILLING/CHARGING
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - MOUNTING
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
DP06005FORD MOTOR COMPANY12/04/200612/28/2007ENGINE STALLING FFV
 On october 11, 2006, public citizen petitioned odi to investigate reports of engine stalls caused by e85 fuel in certain model year (my) 2003 - 2005 ford taurus flex-fuel vehicles (ffv). odi's review of the petition and other available data found a low stall rate attributable to e-85 fueling and that the main concerns,prolonged engine start and rough idle during cold engine startup at winter temperatures, were resolved by an engine software update.to ensure that all subject vehicles receive this update, ford initiated a notification campaign to offer free engine computer recalibration.based on this information, this defect petition is denied. this denial should not be construed as a finding that no safety defect exists.odi reserves the right to reconsider this issue if future data warrant.additional details can be found in the federal register notice posted in the dp06-005 public file.

Consumer Complaints


Fail datemilesoccurencesPurchase date
FUEL SYSTEM, GASOLINE
03/01/2005310/31/2002
 While driving in high speeds consumer heard a loud clanking noise coming from the front. consumer applied the brakes, and the vehicle failed to stop completely. vehicle was taken to the dealer for inspection. *ak there was a gas smell inside of the vehicle, a steering vibration and the oil pan gasket was replaced. *jb
04/29/20041
 Consumer received nhtsa recall 04v105000 concerning air filter paper in these vehicles can smolder or burn. dealership still does not have the parts available to conduct recall repairs. *ak
FUEL SYSTEM, GASOLINE - DELIVERY - FUEL PUMP
02/15/2006263431504/01/2003
 Dt*: the contact stated the vehicle stalled while traveling at 5 mph causing an accident. there were no injuries and a police report was filed. the vehicle intermittently restarts after a few minutes, other times if may be up to an hour. it was towed once because it would not restart. this occurs more often when it's raining. the vehicle has been to the dealership five times. on one occasion the fuel pump and fuel injection sensor were replaced. on every other occasion the dealership could not duplicate the problem. *ak
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
02/15/2006263431504/01/2003
 Dt*: the contact stated the vehicle stalled while traveling at 5 mph causing an accident. there were no injuries and a police report was filed. the vehicle intermittently restarts after a few minutes, other times if may be up to an hour. it was towed once because it would not restart. this occurs more often when it's raining. the vehicle has been to the dealership five times. on one occasion the fuel pump and fuel injection sensor were replaced. on every other occasion the dealership could not duplicate the problem. *ak
FUEL SYSTEM, OTHER
10/05/1973200001
 2003 mercury sable with 20,000 miles on it. while driving at 60 mph, i stepped on the accelerator to pass a truck, i heard a thump and then the engine went to idle and we lost all power. we pulled over and found that the accelerator cable had snapped. i found a small piece of plastic on the floor that came from the mechanism. we were stranded 100 miles from the nearest city on a sunday night. i subsequently asked the rental car manager if he had ever heard of this before and he said the same thing happened to a taurus he was driving. this, as i am sure you know a very dangerous situation - if we had been on a crowded interstate there would have been serious problems. we were lucky. is there any record of this problem occurring. judging by the plastic linkage i bet it has happened a number of times. please let me know. *la
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - FILLING/CHARGING
2
 Consumer received nhtsa recall 04v105000 concerning air filter paper/fire. consumer took the vehicle to the dealer for recall repairs. a week later, while opening the hood, the consumer smelled burning plastic. vehicle was taken back to the dealer for inspection, and mechanic was not able to duplicate the problem. *ak
08/22/2003225107/31/2003
 I have a 2003 mercury sable wagon vin 1mehm59s43a628813. it's suppose to have an 18 gallon gas tank. i can never get more than 13 gallons in and the guage never shows full. the dealer had the car 4 days but did nothing. i can travel 220-230 miles before having to refill. i fill up when the low tank light comes on. they say they are looking into the situation. this is a dangerous situation as on the open road a gas station may not be available leaving a driver standed in unsafe areas. i brought this to their attention within several weeks of purchase which was 7/30/03 and a number of times since. this is hazardous.*ak