Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
SERVICE BRAKES, HYDRAULIC - ANTILOCK
96V099000CHRYSLER CORPORATIONfrom 07/01/1990 to 06/01/1993V (Vehicle)32100009/03/1996ODICHRYSLER GROUP LLC06/13/199606/18/1996
Defect SummaryThe abs hydraulic control unit can experience excessive brake actuator piston seal wear causing pump-motor deterioration.
Consequence SummaryIf this condition occurs, the abs function could be lost and reduced power assist would be experienced during vehicle braking increasing the potential for a vehicle accident.
Corrective SummaryDealers will test the vehicle's anti-lock brake system and repair the vehicles if necessary. also the warranty on all abs components will be extended to 10 years or 100,000 miles (except for the brake actuator piston assembly and the pump-motor assembly which will have a lifetime coverage). owners will also be reimbursed for previous abs component repair costs.
NotesSystem: brakes; hydraulic; anti-skid system. vehicle description: passenger vehicles and mini-vans equipped with anti-lock brake systems (abs). note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chrysler at 1-800-853-1403. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
91V191000CHRYSLER CORPORATIONfrom 03/01/1990 to 07/01/1991V (Vehicle)8000001/10/1992ODICHRYSLER GROUP LLC11/01/199111/06/1991
Defect SummaryThe anti-lock brake system high pressure hose may leak or detach at its crimped end fitting resulting in the discharge of hydraulic fluid.
Consequence SummaryFluid discharge eventually causes the loss of both theanti-lock brake system and hydraulic assist for the brake system, resulting inincreased likelihood of brake lockup and increased stopping distances, whichcould result in a vehicle accident.
Corrective SummaryReplace the abs high pressure hose with a hose of different design and construction.
NotesSystem: brakes.vehicle description: passenger cars and vans with anti-lock brake systems (abs).
92V030000CHRYSLER CORPORATIONfrom 06/01/1991 to 07/01/1991V (Vehicle)1049202/28/1992ODICHRYSLER GROUP LLC03/10/199203/23/1992
Defect SummaryThe anti-lock brake system high pressure pump may be porous which will result in brake fluid leakage.
Consequence SummaryFluid leakage eventually causes the loss of both theanti-lock brake system and hydraulic assist for the brake system, resulting inincreased likelihood of brake lockup and increased stopping distances, whichcould result in a vehicle accident.
Corrective SummaryReplace the abs high pressure pump and high pressure hose if the last six digits of the bar code label on the pump are between 052300 and 059262.
NotesSystem: brakes; abs system.vehicle description: passenger mini-vans with anti-lock braking systems (abs).note: see also nhtsa campaign no. 91v191000.

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
SERVICE BRAKES, HYDRAULIC
PE94024CHRYSLER GROUP LLC03/07/199407/29/1994ABS BRAKING SYSTEM FAILS
 There is no summary currently available
PE91093CHRYSLER GROUP LLC06/28/199110/23/1991ABS CONTROL FAILURE
 There is no summary currently available
PE91094CHRYSLER GROUP LLC07/05/199111/26/1991BRAKING PERFORMANCE LOSS91V191000
 There is no summary currently available
EA94028CHRYSLER GROUP LLC07/29/199406/24/1996ABS BRAKING SYSTEM FAILS96V099000
 There is no summary currently available
PE91094CHRYSLER GROUP LLC07/05/199111/26/1991BRAKING PERFORMANCE LOSS92V030000
 There is no summary currently available

Consumer Complaints


Fail datemilesoccurencesPurchase date
SERVICE BRAKES, AIR - ANTILOCK
12/02/1996
 Brakes recall #96vo99: has taken vehicle in for repairs since she received notice. each time she called or took the vehicle in, they said that they still don't have the parts and don't know when they will get the parts. *ak
SERVICE BRAKES, AIR - ANTILOCK - WHEEL SPEED SENSOR
1
 Consumer replaced 2 speed sensors within a year of each other. nlm
SERVICE BRAKES, HYDRAULIC
03/10/201079000
 Tl- the contact owns a 1991 plymouth voyager. he stated that on march 10, 2010, while attempting to drive the vehicle the abs lights illuminated and stayed on. the vehicle was taken to the dealer who informed him that the abs system was defective and needed to be replaced, the repair was done, however, the failure re-occurred. the manufacturer was contacted and he was advised that they would contact the dealer. the failure mileage was 79,000 and current mileage was 80,000..mr
07/02/20081790001
 Brake failure 1991 plymouth van abs system failure pumps brake fluid out top fill caps while parked & runs battery down to dead also hard pedal at any time fails to stop abs system was repaired or replaced about 1999 dash warning go on & off at any time been dealer shop 4 weeks dispute lifetime warranty for recall. *tr
08/15/2002138406
 Brakes failed to stop and light comes on w/anti lock light chrysler replaced with another exact part from junkyard and charged me for new parts $937.59. 1.5 yrs. later same problem occurs, this is how i learned what they had done.
10/15/200380000
 Vehicle has been a source of numerous never seen before and unresolved problems especially due to the fact that it is presently located in provence (france) where parts and labor are very hard to come by.....
SERVICE BRAKES, HYDRAULIC - ANTILOCK
06/13/200673000101/01/2002
 Dt*: the contact stated the brakes do not work properly. while applying pressure the pedal felt spongy and must be pumped several times before the vehicle will stop. an nhtsa recall, # 96v099000 was performed on the vehicle concerning, the service brakes, hydraulic: antilock however, the recall did not remedy the problem. the dealership would not offer a second repair without charge under the recall.
112/01/1998
 When coming to a stop consumer applied a lot of pressure to the brake pedal to stop the vehicle. consumer believed this was due to manufacturer's recall 702 concerning abs braking system. *ak
1080001
 When the brakes were applied brake pedal went to the floor, and vehicle came to a stop. took vehicle to dealer, and dealer indicated that accumulator pressure switch needed to be replaced. *ak
12/05/2001
 Intermittently abs light and brake light would come on simultaneously, and cause brake loss. vehicle been to dealer on three occasions, and they were unable to locate cause of problen. feel free to provide any further information.*ak
01/01/2094
 Windshield wipers fail to operate. seat belts are a problem. problem with brakes.*ak
204/01/1998
 While applying brakes, pedal goes half way to the floor and abs brake light appears on the dashboard.*ak a certified mechanic informed consumer that they understood the fact that there have been recalls (nhtsa campaign id # 96v099000) on certain models of the plymouth voyagers. speedometer failed and was replaced. *yd
12/18/2001
 When brakes are applied pedal becomes hard, resulting in extended stopping distance. please provide additional information.*ak
11/01/1999
 During normal operation of vehicle abs light on instrument panel will illuminate intermittently. also, while attempting to apply pressure to brake pedal, pedal cannot be depressed because of resistance from the pedal for unknown reason. dealership has examined vehicle, and was able to temporarily correct the problem, which reoccurred six months later. please provide any additional information / attachments. *ak
10/01/1999
 When applying brakes pedal will intermittently go to the floor, and brake light comes on. vehicle taken to dealer 7 times, replaced accumulater pump, wiring harness, and multi- function switch. but, did not remedy problem.also, there was a recall on the abs system, but this vehicle was not affecteddue to vin. *ak
 While pulling out of driveway trying to stop vehicle brakes failed, brake pedal went to the floor with no prior warning. contacted dealer. please provide vin. *ak
04/24/19982
 The abs would activate and vibrate. there was a recall on abs ( 96v-099) and dealer indicated to have replaced the abs. however, the consumer believes the abs was not replaced. the dealer says there was nothing wrong with the abs. *yh
12/26/2000406/01/1991
 I first reported this problem in january 1997 when the brakes completely failed. eventually, it was covered under warranty. i have returned the vehicle 4 times with the same problem. the vehicle was returned on dec 31, 2000 with a request for meeting with chrysler rep., to date no action has been taken. in my opinion, the vehicle is unsafe, to both my family and others. *ak
09/01/19993
 3rd time antilock brakes have been replaced, going 45 mph hit brake pedal, nothing happened. brake light kept coming on. dealer could not find out why. *ak
09/08/20001
 Vehicle brakes overheated, causing brakes failure from fluid boil. dealer notified, and informed consumer that was not covered under warranty, and any repairs would be at consumer's cost. *ak the pistons in the calipers had chips around the edges. *yh
306/01/1991
 Antilock brake system has failed 3 times, reinstalled part defective!*ak
10/17/19961
 Consumer believes a tone wheel is an abs component and that it should be covered under the recall extended warranty 96v-099 provided by the manufacturer dealer stated that the part is not covered. nlm
 Consumer contacted dealer in reference to nhtsa recall 97v148000/ manufacturer's recall 742 concerning seat belt buckles. also nhtsa recall 96v099000/manufacturer's recall 685 concerning abs brakes. parts were not available. please provide any further details.*ak
07/28/1999103/01/1991
 Recall (96v-099) inspection completed, however vehicle experienced continued problems with the abs system. mjs
04/28/1999
 The brake light came on. had little braking in pedal. at dealer 3 days & no problem found. had brakes changed. problem reappeared. brakes applied. vehicle failed to stop like it should. felt like working one wheel after sliding through an intersection. brake light went out & pedal returned. took back to dealer. *ak
 Consumer state that every month the vehicle brakes have to be replace due to wear. please provide further information.mjs
 When applying the brakes the pedal stiffens, the wheels lock up and vehicle skids. also the abs brake warning light comes on. dealer has repaired once before and problem has reoccurred. *ak
 Faulty dual function switch caused total loss of abs brakes which resulted in rearend collision. *ak
07/01/1991
 No summary
06/01/1997206/01/1995
 The problem is that dimeler chrysler cannot preform recall #685 (abs piston pump mtr assy) because a key component of the abs system (front sensor exhauster ring )has fallen off of the axle mounting point, in turn, not allowing the front wheel sensors to sense movement. hence, the abs system is disabled by the on board computer, and the technician is unable to preform the recall. the repairs fall into the (extented warrenty) section of the letter sent along with recall notice #685. thank you for your attention in this matter . happy hollidays!
05/30/19981
 Recall work completed on the abs system, however brakes failed after repair.
02/12/199812/01/1997
 While driving about 55 mph went to apply the brakes and brakes went straight to the floorboard, causing the consumer to pump the brakes, and the vehicle came to complete stop. the brake light came on. the dealer replaced the pump/motor and the front right wheel sensor. vehicle hit a curb because the brakes went out. vehicle has been in the shop five times, and the dealer can't determine the problem. *ak
09/22/1998
 When driving at any speed the steering has vibration and there is a cracking noise coming from the steering. also, the brake light keeps coming on and their is a loud noise when applying the brakes. vehicle has been in the for the brakes to be fixed, and the problem is still occurring within the brakes and the steering. *ak
10/19/1996
 The abs brakes are defective. when driving approximately 40 mph on dry pavement, the main pump became inoperable. the dealer has replaced the brakes. the vehicle still has no brakes, the dealer cannot duplicate the problem. *ak
05/05/1998509/01/1993
 Anti lock brakes experience extended stopping distance, causing loss of control.
04/28/1998406/30/1993
 Backing out, pressing on brakes & no brakes. vehicle towed to mechanic & then to dealership. mechanic noticed problem with brakes & was unable to get brake part from manufacturer. dealership could not locate problem. said problem was intermittent. pior to this incident, the brake part in question had been replaced a ssubject of a recall.*ak
1
 Anti lock brakes fail in panic stops.
3
 The abs brake system failed 3 times after recall repairs.
12/09/19962
 Recall repair on anti lock brakes not performed due to unavailability of parts.
06/26/1993406/01/1993
 Anti lock brake pump and motor assembly failed.
 Owner is experiencing abs problems intermittently when using the brakes. they fail without warning and within (5-10) seconds brakes act normal again. the vehicle is taken to dealership about every (60) days to have parts replaced on abs. fixed under recall # 96v099000 on 8/22/96. did not correct problem. *ak
11/01/1995111/01/1993
 Antilock brake system failed/replaced; however warning light still comes on.
12/21/1994104/30/1993
 Antilock brakes failed.
07/29/1996
 Zangara dodge dealership have noknowledge of the recall on the abs.*ak
12/31/19951
 Antilock brakes failed twice. *sd
 While driving down mountain experienced brake failure, when abs and hydraulic lights appeared, then pedal became hard. *ak
 While driving down mountain experienced brake failure, when abs and hydraulic lights appeared, then pedal became hard. *ak
04/11/1996
 The truck has abs brakes. the pump goes out when trying to activate the brakes, causing loss of brakes. *ak
05/17/1996211/01/1994
 While driving, at approx. 30mph, made attempt to slow/stop, suddenly brake pedal became hard, vehicle coasted forward until stopped. *ak *slc
04/08/1996
 The abs system activates when not necessary. please describe. *ak
03/04/1996
 Experienced long stopping distance, abs brake/regular lights came on, master cylinder replaced to no avail, reattached cab module connection to no avail. *ak
07/06/19956
 Brake high pressure differential switch failed, causing brake failure. *aw
03/07/19957
 Abs pump motor failed, causing loss of brakes/control. *skd
 On four occasions the abs brakes failed and had to be replaced. please describe. *ak
 Consumer abs anti-lock light and emergency brake came on there was no brake . tt
01/27/1996
 Abs: when applied, received no braking action; hard pedal with little or no brakes, extended stopping; replaced, still has problem. tt
12/15/1995
 #ea94-28; abs pump motor had to be replaced at 60,000 miles. the brakes were not working properly. please describe details. tt
12/01/19941
 Antilock braking system is inadequate. *sd
06/01/19951
 Antilock brake light came on intermittently followed by complete brake failure. *sd
04/01/1994
 #ea94-028; abs failed completely twice first time 4/94 and 9/95. please describe details. tt
 While driving, at approx. 60mph, experienced abs failure, when made attempt to slow, suddenly brake locked up, hit shoulder then rolled over, no prior warning.
 Abs: brakes fail when on uneven road surface. please describe details. tt
12/19/1995
 Ea94-028 active, abs, yellow and red lights come on while driving and loss of brakes, and driving for a few seconds restores, and have loss again. tt
 Upon (2) incidences of panic stopping, pedal faded going completely to floor board. please describe details. tt
06/26/19956
 Abs brakes failed, causing extended stopping distance. *ak
07/04/19954
 Anti-lock brake pump noisy/failed. *skd
09/01/19941
 Abs brake failure, also abs warning light intermittently came on/off
05/01/19951
 Repeated abs brake failure. *ak
04/18/19958
 Antilock brake lights comes on followed by low brake pedal. *aw
07/26/19916
 Replaced anti-lock brake pump assembly. *ak
05/20/19950
 Antilock brake unit leaks. aw
 #ea94-028 the abs light come on sometimes there is no brake . tt
11/03/19942
 Anti-lock brakes failed, also abs warning light cameon/off.
03/09/19959
 Defective anti-lock brake hydraulic system, also abs pump failed, causing pump to run continuously. *skd
04/14/1995
 Ea94-028 active, brake failure abs pump failed, causing extended stopping distance. tt
07/04/1995
 Abs system malfunction, resulting in long stopping distance, dealer said abs brake system needs to be replaced. tt
 Abs system has gone out, warning light is on. tt
 The abs anti-lock brake locks up pedal is hard warning light comes on had to replace the hydraulic assembly system . tt
07/06/1995
 Abs system failure, replaced the entire hydraulic system which controls the abs system. tt
 Abs brakes; intermittently fails when applying pedal. dealership states piston in master solenoid probable cause. please describe details. tt
08/01/1995
 Abs, brake failure, red and yellow lights came on, applied brakes becames very hard, causing extended stopping. tt
 Abs brakes failed completely with warning only once. please describe details. tt
07/18/1995
 Had problem with abs brakes when trying to stop vehicle kept going brakes were inoperative. tt
07/07/1995
 Abs braking system light came on while driving and had soft pedal.(ea94-028). *ak
06/13/1995
 Abs system failure, abs brake pump failed, causing loss of hyudralic fluid. *ak
05/01/19951
 Abs system failure, vehicle needs a new abs system. *ak
06/05/1995
 Abs system failed, loss of braking, replaced abs pump motor and hyudralic assembly
01/01/19953
 Abs, brake failure when applying brakes resulted in extended stopping distance. *ak
04/13/19953
 Antilock brake failure. *aw
06/29/19951
 Purchased used van, anti-lock brakes noisy upon brake application, also anti-lock brake light comes on. *ak
10/28/19941
 Abs brakes have failed, replaced the entire system. *ak
06/22/1995
 The abs system no longer works and the truck has no brakes. please describe. tt
06/19/1995
 The abs system failed to stop the truck. please describe. tt
03/03/1994
 Had the abs system replaced because her motor was always running and it ruined the accumulater and she had no brakes at more than one occasion. please describe.
02/15/19951
 Anti lock brakes completely failed without warning. tt
06/13/19951
 The abs system did not stop the vehicle at all, resulting in extended stopping distance. *ak tt
11/17/19941
 The abs system had to be removed and replaced because the pump was making a loud noise and burned out the hydraulic brake system.tt
03/07/1995
 Vehicles abs braking had complete failure at 55mph with hard pedal with warning lights came on during failure no prior warning. tt
11/20/19942
 Brakes and anti-lock brake failure. tt
05/27/19951
 Abs system failure, abs indicator light came on, partial loss of braking ability under 30 mph. tt
03/12/1993
 Have problem with buzzing noise coming from the abs brake area abs light comes on for about a minute and then goes out. tt
 Vehicle abs braking system came on when not braking and light came on.then car would not stop,emergency had to be apllied to stop.(ea94-028). tt
 Abs brakes; pulling into on coming traffic driver hit brakes and vehicle continued. abs warning light came and vehicle rolled into street. describe details.
05/14/19951
 Abs brakes; brakes failed completely leaving minimum manual brake difficultly. tt
 When making a right turn, brake pedal gets hard and brakes lock up. dealer said abs needed replacing. tt
04/21/1995
 Abs system failure, partial loss of braking ability. tt
04/04/19951
 Abs brakes fails to stop vehicle effectively. tt
04/12/19952
 Abs brakes, interior brake lights come on periodically when driving. abs brakes vibrates/noise intermittently when applied. tt
03/25/19951
 Abs anti-lock brakes failed, only had manual brakes. tt
04/10/19952
 Abs brakes fail to perform effectively when applied, causing extended stopping distance. tt
03/02/19951
 Abs brakes failed to stop vehicle effectively, inoperative. please describe details. tt
04/01/19951
 Abs, brake failure, light stays on (yellow) continue of the pump, in for repair, complete unit replace, ea94-028 active. tt
02/01/1995
 Abs system failure. tt
04/01/1995
 Abs, brake pressure pump continue to fail while driving, replace twice. tt
07/15/1994
 Abs: anti-lock brake warning light came on at start up, remained on; applied brakes; pedal went to floor; extended stopping. tt
 Vehicle abs braking system fails due to abs pump part 4509292. (ea94-028). tt
03/10/1995
 Warning light came on not enough pressure going through the anti lock brake system. tt
03/03/19952
 Abs, brake failure causing loss of pedal effectiveness, and loss of brakes, in for repair abs pump, ea94-028 active. tt
 Brake fluid leaked out, had to pump brakes. replaced abs unit. tt
11/29/19942
 Anti-lock brake system failed. *skd
 Hydraulics on anti lock braking system went out. tt
01/04/1995
 Abs brakes; driver applied brakes @ 45 mph owner pumped brakes with no response resulting in accident. please describe details. tt
SERVICE BRAKES, HYDRAULIC - ANTILOCK - ABS WARNING LIGHT
 Abs brake light stays on beyond starting. tt
 Abs brakes; abs brake light illuminated periodically w/unknown brake failure. at 20,000 more miles failure repeated itself. please describe details. tt
03/01/1994
 Abs, lights stays on abs (yellow) regular light also stays red, experience loss of effectiveness while driving. tt
11/14/19941
 Depressed the brake pedal and the anti-lock and brake warning light came on. this is the second occurance. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS
10/12/19911
 Brakes failed completely, the high pressure hose disconnected allowing the brake fluid to leak out. *jg
04/28/1999110/25/1990
 Upon start up the brake light illuminated, while braking at a intersection the right wheel locked up and the other three wheels did not brake at all causing vehicle to screech to the middle of the intersection, dealer could not duplicate problem.
 Whenever the brakes were applied the driver would lose control because the brakes were made too tight by the manufacturer. please give more detail information. *ak
04/12/1996
 The brake does not release. the brake lights stay illuminated which also causes the cruis control not to deactivate. please describe. *ak
05/23/19941
 Brakes lock up after driving for extended periods, once resulting in an accident. *aw
 While braking at 40 miles an hour ,brake fails. please decribe details . tt
05/15/19955
 Brake failure. *aw
10/31/19941
 During brake application, pedal went to the floor, turned wheel towards curb to stop. tt
03/17/19953
 Experiencing long stopping distance and total brake failure, dealer can not locate problem, added a spring to force the pedal back to keep light off. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
11/13/19941
 Excessive physical effort required to remove brake drum due to spreader bar being put in upside down from factory, causing groove in hub of r/r brake drum.
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - CALIPER
05/20/2001201/01/1996
 Vehicle in question has always been expertly maintained. the problem here, is the re placement of calipers during a rebuild sequence allows for the rebuilder, the right to replace a metal cylinder with a phenolic like cylinder, which has failed twice within a 5 month period on both front wheels. while on occasion a caliper or wheel cylinder may go bad-this design is seriously flawed in it's engineering concept. the phenolic pistons do not dissipate heat properly, and because of the design flaw of where the cylinder protracts when it meets the steel backing of the brake pad leaves fully 1/3 of the piston fully exposed to unnecessary hydraulic pressures. it is exactly at this juncture where a serious fracture occurs on the piston, rendering the brake dangerously inoperable. moreover, the possibility of the ruptured particles can fall in between the rotors and the assembly, which would cause a vehicle to pitch and overturn due to the principles of physics. chrysler has many of these deployed on the road in various models of autos an vans. this is far too dangerous an aftermarket product to allow the producers to continue flooding these markets with flawed design to begin with, and a seriously flawed replacement cylinder. as a pilot and aircraft owner i would tell you that the faa, would never permit such a desing on an aircraft. having had many extensive years of expertise on both aircraft and automotive rebuilding-these brake units should be taken off the market and a suitable replacement should be mandated by the dot. the changes necessary to accomplish this are quite simple and would be effective. i would like to see the engineering documents showing the required tests performed by these aftermarket brake assembly producer. my suspicion is that there is little or no information other than a white sheet introduced in this matter. i can assure you that considering the sheer volume of these innefficient and flawed systems that the possibility that many may have.
09/08/20001
 Vehicle brakes overheated, causing brakes failure from fluid boil. dealer notified, and informed consumer that was not covered under warranty, and any repairs would be at consumer's cost. *ak the pistons in the calipers had chips around the edges. *yh
6
 While driving, several times front brake pads broke in half, due to defective calipers and distortion of rotors, pads were replaced 6 times. tt *jb
 While driving, several times front brake pads broke in half, due to defective calipers and distortion of rotors, pads were replaced 6 times. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - PADS
6
 While driving, several times front brake pads broke in half, due to defective calipers and distortion of rotors, pads were replaced 6 times. tt *jb
 While driving, several times front brake pads broke in half, due to defective calipers and distortion of rotors, pads were replaced 6 times. tt
10/31/19943
 Brake pads replaced 3 times due to overheating/grinding. *aw
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC - ROTOR
04/29/1997
 Brake lining separated from metal plate during braking. the metal plate cut into the disc rotors, causing a loud noise with little braking power. *ak
6
 While driving, several times front brake pads broke in half, due to defective calipers and distortion of rotors, pads were replaced 6 times. tt *jb
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM
03/24/19931
 Uneven wear of rear braking system due to a design flaw. tt
11/13/19941
 Front brake pads/rotor replaced twice/cylinder replaced once, due to brake failure. *skd
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DRUM - SHOES/LININGS
04/29/1997
 Brake lining separated from metal plate during braking. the metal plate cut into the disc rotors, causing a loud noise with little braking power. *ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - HOSES, LINES/PIPING, AND FITTINGS
02/26/1997204/15/1991
 Emergency spare tire rubs against brake line and wears a leak into the line, causing brakes to fail. *ak
02/26/1997204/15/1991
 The full size emergency spare tire rubs against the brake line wearing a hole in it causing it to leak.
03/23/19933
 Non-mettalic brake hose failed prior to recall (91v-191).
06/14/199540
 Abs brakes high pressure hose failed, also abs and brake lights came on prior to/after recall repairs (91v-191). *ak
10/15/1992
 Anti-lock brake pressure hose recharges self; corrected under recall #91v191000; problem has reoccurred. tt
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - MASTER CYLINDER
05/20/2001201/01/1996
 Vehicle in question has always been expertly maintained. the problem here, is the re placement of calipers during a rebuild sequence allows for the rebuilder, the right to replace a metal cylinder with a phenolic like cylinder, which has failed twice within a 5 month period on both front wheels. while on occasion a caliper or wheel cylinder may go bad-this design is seriously flawed in it's engineering concept. the phenolic pistons do not dissipate heat properly, and because of the design flaw of where the cylinder protracts when it meets the steel backing of the brake pad leaves fully 1/3 of the piston fully exposed to unnecessary hydraulic pressures. it is exactly at this juncture where a serious fracture occurs on the piston, rendering the brake dangerously inoperable. moreover, the possibility of the ruptured particles can fall in between the rotors and the assembly, which would cause a vehicle to pitch and overturn due to the principles of physics. chrysler has many of these deployed on the road in various models of autos an vans. this is far too dangerous an aftermarket product to allow the producers to continue flooding these markets with flawed design to begin with, and a seriously flawed replacement cylinder. as a pilot and aircraft owner i would tell you that the faa, would never permit such a desing on an aircraft. having had many extensive years of expertise on both aircraft and automotive rebuilding-these brake units should be taken off the market and a suitable replacement should be mandated by the dot. the changes necessary to accomplish this are quite simple and would be effective. i would like to see the engineering documents showing the required tests performed by these aftermarket brake assembly producer. my suspicion is that there is little or no information other than a white sheet introduced in this matter. i can assure you that considering the sheer volume of these innefficient and flawed systems that the possibility that many may have.
04/25/19955
 Master cylinder replaced due to brake fluid leakage. *sd
 Brakes go to the floor-have already replaced 2 master cylinder. tt
07/25/1995
 Consumer was pulling out of the driveway and the abs anti-lock brake light came on there were no brakes dealer replace the master cylinder . tt
12/22/1994
 Internal problem with brake master cylinder. rendering it inoperative. tt
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
10/29/19939
 Installed brake pedal return spring kit.
SERVICE BRAKES, HYDRAULIC - POWER ASSIST - HYDRAULIC
02/27/19927
 Abs brake pump failed 4 times. *sd
01/19/19951
 Abs brake failure, experience extended stopping distance, abs light comes on, failure power assist pump ea94-028 active. tt
SERVICE BRAKES, HYDRAULIC - SWITCHES - BRAKE WARNING
11/14/19941
 Depress the brake pedal and the anti lock and brake warning light came on. this is the second occurance. tt