Thomas Built Buses Saf-t-liner C2 2007

Model Saf-t-liner C2 made in 2007 by Thomas Built Buses got 1 consumer complain, 5 investigations there are 18 recalls as well as 17 service bulletins. Consumer complaints with reference to seat belts. . Technical service bulletines regarding digital instrument panel, electrical system and engine and engine cooling. The car had some investigations: exterior lighting, structure. There were some recalls concerningelectrical system, equipment adaptive and equipment.

Model 2007

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM
11V503000DAIMLER TRUCKS NORTH AMERICAfrom 04/05/2004 to 12/26/2005V (Vehicle)310912/15/2011ODIFREIGHTLINER LLC10/18/201110/18/2011
Defect SummaryDaimler trucks (dtna) is recalling certain model year 2005 through 2007 thomas built saf-t-liner c2 school buses manufactured from april 5, 2004 through december 26, 2005. the pass-through power cable connections located behind the driver's side kick panel may corrode potentially resulting in an electric fault or short circuit.
Consequence SummaryAn electric fault or short circuit of an un-fused power cable may result in a vehicle fire.
Corrective SummaryThe final remedy is being developed. dtna will send owners an interim notice advising them to inspect their buses for corrosion in the area of the power terminals, and if excessive corrosion is found, to take their vehicle to an authorized service facility. repairs will be made by dtna free of charge. the safety recall began on december 15, 2011. owners may contact dtna at 1-800-547-0712.
NotesDtna's recall campaign number is fl-616.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EQUIPMENT ADAPTIVE
12V226000DAIMLER TRUCKS NORTH AMERICAfrom 01/10/2007 to 05/05/2010V (Vehicle)10006/29/2012ODIFREIGHTLINER LLC05/17/201205/21/2012
Defect SummaryDaimler trucks north america (dtna) is recalling certain model year 2007 through 2011 saf-t-liner ef, minotour, saf-t-liner c2, saf-t-liner hdx transit buses equipped with braun century-2 and vista-2 wheelchair lifts. over time, and with frequent use, the roll stop latches on the outer barrier may become bent or misaligned.
Consequence SummaryA wheelchair occupant may defeat or ride over the insufficiently latched roll stop. if this occurs when the lift platform is in an elevated position, the wheelchair
Corrective SummaryDtna will notify owners, and the repairs will be performed by authorized braun dealers, free of charge. the safety recall began on june 28, 2012. owners may contact dtna at 1-800-547-0712.
NotesDtna's recall campaign number is fl-627.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
12V225000DAIMLER TRUCKS NORTH AMERICAfrom 01/10/2007 to 11/05/2010V (Vehicle)89006/28/2012ODIFREIGHTLINER LLC05/17/201205/21/2012
Defect SummaryDaimler trucks north america (dtna) is recalling certain model year 2007 through 2011 saf-t-liner ef, minotour, saf-t-liner c2, and saf-t-liner hdx school buses equipped with braun century-2 and vista-2 wheelchair lifts. over time, and with frequent use, the roll stop latches on the outer barrier may become bent or misaligned.
Consequence SummaryA wheelchair occupant may defeat or ride over the insufficiently latched roll stop. if this occurs when the lift platform is in an elevated position, the wheelchair
Corrective SummaryDtna will notify owners, and the repairs will be performed by authorized braun dealers free of charge. the safety recall began on june 28, 2012. owners may contact dtna at 1-800-547-0712.
NotesDtna's recall campaign number is fl-627.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
08V088000DAIMLER TRUCKS NORTH AMERICAfrom 07/06/2005 to 07/19/2006V (Vehicle)76008/08/2008MFRFREIGHTLINER LLC02/26/200802/27/2008571403
Defect SummaryDaimler trucks is recalling 760 my 2003-2007 thomas built school buses manufactured between july 6, 2005 and july 19, 2006, equipped with braun wheelchair lifts, models nl, ncl, or nvl. the threshold warning systems of the subject model wheelchair lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, platform lift systems for motor vehicles.
Consequence SummaryShould the threshold warning system fail to operate, the lift user can fall from the vehicle and be seriously injured.
Corrective SummaryDaimler trucks will notify owners and provide a free remedy which will be performed by thomas built dealerships. the recall began on august 8, 2008. owners may contact thomas built at 336-889-4871.
NotesDaimler trucks recall no. fl-524.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
EQUIPMENT - ELECTRICAL - AIR CONDITIONER
11V222000DAIMLER TRUCKS NORTH AMERICAfrom 01/02/2006 to 01/31/2011V (Vehicle)682805/20/2011MFRFREIGHTLINER LLC04/06/201104/06/2011
Defect SummaryDaimler trucks (dtna) is recalling certain model year 2006 through 2011 saf-t-liner c2, saf-t-liner hdx, mvp-ef, fs-65, and minotor school buses manufactured from january 2, 2006, through january 31, 2011, equipped with carrier genv em-1 evaporator units. due to time, temperature, and/or vibration, the fuse may loosen in the fuse holder resulting in high resistance and arcing.
Consequence SummaryIf sufficient arcing occurs, the fuse holder may melt, and a vehicle fire may occur.
Corrective SummaryDtna will notify owners and provide information on how to obtain the retrofit kit from carrier along with repair instructions. this service will be performed free of charge. the safety recall began on may 20, 2011. (see carrier's recall campaign 11e-003.) owners may contact carrier at 1-800-793-4741 or dtna at 1-800-547-0712.
NotesDtna's recall campaign number is fl-604.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EQUIPMENT - OTHER - LABELS
11V201000DAIMLER TRUCKS NORTH AMERICAfrom 04/17/2000 to 12/21/2009V (Vehicle)6360MFRFREIGHTLINER LLC03/31/201103/31/2011571120
Defect SummaryCertain model year 2000 through 2009 thomas built school buses manufactured from april 17, 2000, through december 21, 2009, were equipped with an incorrect tire load certification label. the certification labels list d load range tires with a recommended cold tire inflation pressure greater than 65 psi. the buses are equipped with load range e tires that require a higher minimum tire pressure. accordingly, these buses fail to conform to the requirements of federal motor vehicle safety standard no. 120, tire selection and rims for motor vehicles other than passenger cars.
Consequence SummaryIncorrect tire information may lead to vehicle overloading that can result in a tire failure which may lead to a vehicle crash.
Corrective SummaryDtna will notify owners and dealers will replace the incorrect label with a correct label free of charge or, if the owner wishes, they may replace the label themselves. owners should contact dtna at 1-800-547-0712 or thomas built at 1-336-889-4871 to obtain the label if they wish to affix it themselves. the safety recall is expected to begin on or about may 28, 2011.
NotesDtna's recall campaign number is fl-601.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EXTERIOR LIGHTING
07V212000FREIGHTLINER LLCfrom 12/01/2003 to 05/18/2007V (Vehicle)997001/21/2008ODIFREIGHTLINER LLC05/18/200705/18/2007
Defect SummaryCertain 2005 through 2008 thomas built saf-t-liner c2 school buses manufactured from december 1, 2003 to may 18, 2007. the external warning lights may stop functioning unexpectedly if the front entrance door closes without the driver's input.
Consequence SummaryFailure of the external warning lights to remain on during the loading or unloading process could possibly result in a student being struck by a passing motorist while boarding or exiting the bus.
Corrective SummaryFreightliner will notify owners and repair the buses free of charge. the recall began on january 21, 2008. owners may contact thomas built at 336-889-4871 or contact freightliner at 800-547-0712.
NotesFreightliner recall no. fl-496.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
EXTERIOR LIGHTING - BRAKE LIGHTS
08V602000DAIMLER TRUCKS NORTH AMERICAfrom 03/01/2005 to 05/31/2008V (Vehicle)1568603/18/2009MFRFREIGHTLINER LLC11/19/200811/19/2008
Defect SummaryDaimler trucks is recalling 15,686 my 2005 through 2009 fccc and thomas built school and transit buses manufactured between march 2005 and may 2008 equipped with a certain brake lamp air pressure switch. the contacts in the pressure switch for the low current brake lamp signal to the chassis ecu may have become contaminated by silicone during assembly causing insulating deposits to build up over time preventing the brake lamps from operating.
Consequence SummaryInoperative brake lamps would not provide a signal to following drivers that the brakes are applied and a crash may occur.
Corrective SummaryDaimler trucks will notify owners and dealers will replace the pressure switch free of charge. the recall is expected to begin on or about march 18, 2009. owners may contact daimler trucks at 1-800-547-0712 or thomas built buses at 1-336-889-4871.
NotesDaimler trucks' recall no. fl-538.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
EXTERIOR LIGHTING - TAIL LIGHTS
10V177000DAIMLER TRUCKS NORTH AMERICAfrom 01/19/2005 to 04/16/2010V (Vehicle)666905/27/2011ODIFREIGHTLINER LLC04/30/201004/30/2010
Defect SummaryDtna is recalling certain model year 2005 through 2011 thomas built saf-t-liner c2 school buses manufactured beginning january 19, 2005 through april 16, 2010. the stop lamps may be intermittent during light brake applications.
Consequence SummaryThe stop lamps may not properly indicate that the service brakes are applied which may lead to a crash without warning.
Corrective SummaryDtna will notify owners and repairs will be performed by dtna dealerships free of charge. the safety recall began on may 27, 2011. owners may contact dtna at 1-800-547-0712.
NotesDtna's recall campaign number is fl-577.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
FUEL SYSTEM, OTHER - DELIVERY
07V250000FREIGHTLINER LLCfrom 12/01/2003 to 10/10/2006V (Vehicle)719208/10/2007OVSCFREIGHTLINER LLC06/13/200706/19/2007571301
Defect SummaryCertain my 2005-2007 thomas built saf-t-liner c2 school buses manufactured between december 1, 2003, and october 10, 2006. fasteners used to secure the fuel tube mounting bracket to the bus floor may be missing or improperly installed. vehicles with missing or improperly installed fuel fill tube mounting bracket fasteners do not comply with the requirements of federal motor vehicle safety standard no. 301, fuel system integrity.
Consequence SummaryThis could result in fuel spillage during or after a vehicle crash possibly resulting in a fire.
Corrective SummaryFreightliner will notify owners and repair the buses free of charge. the recall began on august 10, 2007. owners can contact thomas built at 336-889-4871 or contact freightliner at 800-547-0712.
NotesFreightliner recall no. fl-498.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
SERVICE BRAKES, AIR
07V055000FREIGHTLINER LLCfrom 07/03/2006 to 11/03/2006V (Vehicle)53505/24/2007MFRFREIGHTLINER LLC02/13/200702/15/2007
Defect SummaryCertain my 2007 thomas built c2 saf-t-liner school buses and freightliner business class m2, fccc b2, and s2 bus chassis manufactured between july 3 and november 3, 2006.
Consequence SummaryUnder certain conditions, the park brake or work brake may fail allowing the vehicle to roll, possibly resulting in personal injury. also, the stop lamps may intermittently fail to illuminate when the service brake is applied.
Corrective SummaryFreightliner will notify owner and repair the buses free of charge. the recall began on may 24, 2007. owners can contact freightliner's customer assistance center at 800-385-4357.
NotesFreightliner's recall no. fl-491.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
07V302000FREIGHTLINER LLCfrom 07/01/2002 to 07/03/2007V (Vehicle)7500001/11/2008MFRFREIGHTLINER LLC07/16/200707/16/2007
Defect SummaryCertain freightliner school bus chassis, heavy trucks, and thomas built school buses manufactured between july 2002 and july 3, 2007, equipped with bendix sr-7 spring brake control valves. the parker scv brass 90 degree single check valves (scv) which attach to the supply port of a bendix sr-7 spring brake modulating valve can break apart. pieces of the parker scv can become lodged inside the sr-7 spring brake modulating valve, potentially causing either leakage out of the sr-7 valve or preventing air from properly exhausting from the sr-7 valve. also, due to a manufacturing defect in the internal rubber check valve inside the sr-7 spring brake modulating valves, the valves can become deformed and not seat properly.
Consequence SummaryThese conditions could either result in leakage and cause a delay in the application of the spring brake without warning or possibly lead to unintended vehicle rollaway or brake drag which could result in a vehicle crash, personal injury, or death.
Corrective SummaryFreightliner will notify owners and repair the vehicles free of charge. the recall began on january 11, 2008 to freightliner, sterling, and freightliner custom chassis owners; to thomas built bus owners on february 1, 2008. owners can contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-504.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
SERVICE BRAKES, HYDRAULIC
11V505000DAIMLER TRUCKS NORTH AMERICAfrom 03/09/2004 to 01/02/2008V (Vehicle)700ODIFREIGHTLINER LLC10/18/201110/20/2011
Defect SummaryDaimler trucks (dtna) is recalling certain model year 2005 through 2009 thomas built saf-t-liner c2 school buses manufactured from march 9, 2004, through january 2, 2008, equipped with caterpillar c7 engines, hydraulic brakes, and a fuel water separator. the fuel line going from the fuel water separator to the engine may rub on the hydraulic brake lines potentially resulting in brake fluid leak.
Consequence SummaryA brake fluid leak may reduce braking performance increasing the risk of a crash.
Corrective SummaryDtna will notify owners, and dealers will inspect the vehicles to ensure that there is the correct clearance between the fuel and brake lines. damaged lines will be replaced. repairs will be made by dtna authorized service facilities free of charge. the safety recall is expected to begin on or about december 15, 2011. owners may contact dtna at 1-800-547-0712.
NotesDtna's recall campaign number is fl-615.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, HYDRAULIC - PEDALS AND LINKAGES
09V461000DAIMLER TRUCKS NORTH AMERICAfrom 10/05/2004 to 11/25/2009V (Vehicle)263112/22/2009MFRFREIGHTLINER LLC12/01/200912/01/2009
Defect SummaryDaimler trucks is recalling certain model year 2006 through 2011 thomas built saf-t-liner c2 school buses built on fccc b2 chassis manufactured from october 15, 2004 through november 25, 2009, equipped with kongsberg automotive adjustable brake pedals. the adjustable brake pedal arm may loosen allowing the arm to rotate around its shaft and swing in front of the accelerator pedal, reducing braking function.
Consequence SummaryA loose brake pedal increases the risk of a crash.
Corrective SummaryDaimler trucks will notify owners and dealers will repair the vehicles free of charge. the safety recall began on december 22, 2009. owners may contact daimler trucks warranty claims department at 1-800-547-0712.
NotesDaimler trucks' campaign number is fl-569.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
STEERING
07V306000FREIGHTLINER LLCfrom 01/05/2007 to 05/17/2007V (Vehicle)1800012/21/2007MFRFREIGHTLINER LLC07/18/200707/18/2007
Defect SummaryFreightliner is recalling certain school bus chassis, heavy trucks, van chassis, rv motorhome chassis manufactured from january 5 to may 17, 2007, equipped with axle alliance company (aac) front axles. during the front axle assembly, the fasteners that attach the steering arm or tie rod arms to the spindle may be over or under tightened.
Consequence SummaryIncorrectly tightened steering arm fasteners may fatigue and fracture which could cause a crash without warning.
Corrective SummaryThomas built will notify owners, inspect the fasteners, and replace the steering arm if necessary. the recall began on december 21, 2007. owners can contact freightliner at 1-800-547-0712.
NotesFreightliner recall no. fl-501.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
STRUCTURE
07V459000FREIGHTLINER LLCfrom 03/08/2006 to 08/10/2007V (Vehicle)358112/04/2007MFRFREIGHTLINER LLC09/21/200709/27/2007571217
Defect SummaryCertain thomas built school buses manufactured between march 8, 2006, and august 10, 2007, equipped with one or more pro lo roof hatch option numbers d107307001, d107307002, or d107307003. retroreflective tape was not installed around the perimeter of the roof mounted emergency exit hatch. these buses fail to conform to the requirements of federal motor vehicle safety standard no. 217, bus emergency exits and window retention and release.
Consequence SummaryImproperly identified emergency exits may hinder evacuation efforts.
Corrective SummaryThomas built will notify owners and repair the buses by installing retroreflective tape free of charge. the recall began on december 4, 2007. owners may call thomas built at 336-889-4871 or contact freightliner at 800-547-0712.
NotesFreightliner recall no. fl-510.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
09V010000DAIMLER TRUCKS NORTH AMERICAfrom 10/01/2004 to 11/24/2008V (Vehicle)2220604/14/2009ODIFREIGHTLINER LLC01/08/200901/13/2009
Defect SummaryDaimler trucks is recalling 22,206 thomas built my 2005 through 2010 school buses manufactured from october 2004 through november 24, 2008. the lower end of the front entrance door aft assist handrail may be located too close to the step.
Consequence SummaryIt may be possible for items such as drawstrings and straps to become caught on the handrails potentially leading to injury or death.
Corrective SummaryDaimler trucks will notify owners and repairs will be performed by thomas built buses dealerships and direct warranty customer free of charge. the recall is expected to begin on or about march 6, 2009. owners may contact daimler trucks toll-free at 1-800-547-0712.
NotesDaimler trucks' recall no. fl-543.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
08V087000DAIMLER TRUCKS NORTH AMERICAfrom 01/01/1994 to 03/10/2008V (Vehicle)24343508/18/2008ODIFREIGHTLINER LLC02/26/200802/27/2008
Defect SummaryDaimler trucks is recalling 243,435 my 1995-2008 thomas built school buses manufactured between january 1994, and march 10, 2008. (additional buses have been added to this recall campaign. please see supplemental report no. 4) the emergency exit door handle begins corroding around the securing roll pin and square drive mechanism causing the protective finish to chip and flake. continued corrosion and pitting weakens the handle. handles weakened by corrosion may break while trying to open the door from the exterior.
Consequence SummaryIn the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants.
Corrective SummaryDaimler trucks will notify owners and will replace the handles with a more robust handle free of charge. repairs will be performed by thomas built buses dealerships. the recall began on august 18, 2008, and notification for the revised population is expected to begin on or about april 29, 2009. owners may contact thomas built at 336-889-4871.
NotesDaimler trucks recall no. fl-525.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
DIGITAL INSTRUMENT PANEL
SF-453A-D10/01/201110042149Daimler trucks (freightliner): the instrument display panel, the coolant pump, and radiator on certain hybrid electric vehicles may require updates after inspection. *pe11/28/2011
ELECTRICAL SYSTEM - WIRING
26207/01/200710022804Fretting corrosion on smartshift wiring. model years unknown. *nj09/27/2007
ENGINE AND ENGINE COOLING - COOLING SYSTEM
SF-453A-D10/01/201110042149Daimler trucks (freightliner): the instrument display panel, the coolant pump, and radiator on certain hybrid electric vehicles may require updates after inspection. *pe11/28/2011
ENGINE AND ENGINE COOLING - COOLING SYSTEM - HOSE
SF-435A10/01/201010037207Ready05/11/2011
SF-435A10/01/201010037207Freightliner service campaign: see document search button for owner letter. certain vehicles with webasto heater plumbing may have two hoses installed incorrectly. *rm05/11/2011
ENGINE AND ENGINE COOLING - COOLING SYSTEM - RADIATOR ASSEMBLY
SF-453A-D10/01/201110042149Daimler trucks (freightliner): the instrument display panel, the coolant pump, and radiator on certain hybrid electric vehicles may require updates after inspection. *pe11/28/2011
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
SB-49-301/01/200910032678Thomas built: occasionally the amber diesel particulate filter (dpf) status light on the driver message center may come on, indicating that the exhaust soot level is elevated. saf-t-liner cs model. no model years listed. *pe04/28/2010
EQUIPMENT - OTHER - OWNERS/SERVICE/OTHER MANUAL
SB-49-301/01/200910032678Thomas built: occasionally the amber diesel particulate filter (dpf) status light on the driver message center may come on, indicating that the exhaust soot level is elevated. saf-t-liner cs model. no model years listed. *pe04/28/2010
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY
SB-42-201/01/200810032686Thomas built: reservoir internal/external check valve. contamination in the wet/secondary reservoir, p/n 12-15476-00, may cause the inline check valve to become clogged or stuck closed. this can result in insufficient air buildup. no mo04/28/2010
FUEL SYSTEM, OTHER - STORAGE - TANK ASSEMBLY - PRESSURE RELIEF DEVICES
SB-42-201/01/200810032686Thomas built: reservoir internal/external check valve. contamination in the wet/secondary reservoir, p/n 12-15476-00, may cause the inline check valve to become clogged or stuck closed. this can result in insufficient air buildup. no mo04/28/2010
POWER TRAIN - DRIVELINE - DRIVESHAFT
SB-41-102/01/200910028711Thomas built: new tightening procedure has been developed for half round u joint bearing strap capscrews, which should extend u joint life. model years unknown. *pe05/18/2009
POWER TRAIN - DRIVELINE - UNIVERSAL JOINT
SB-41-102/01/200910028711Thomas built: new tightening procedure has been developed for half round u joint bearing strap capscrews, which should extend u joint life. model years unknown. *pe05/18/2009
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
32110/01/200710023628Amu (air management unit) norgren double-check valve does not seal completely. *nj01/15/2008
STRUCTURE - BODY - HOOD
PSB-1306/29/201210044605Thomas built: chassis pdm power cable is chafing/rubbing pdm mounting bracket or hood/fender splash shield, where the copper cable strands are exposed to atmosphere. *pe07/17/2012
SUSPENSION - FRONT - WHEEL BEARING
SB-35-0105/01/201110039618Freightliner: the instructions to lubricate the wheel bearings on a rear drive axle. *rm08/05/2011
SB-35-0105/01/201110039618Ready08/05/2011
VISIBILITY - WINDSHIELD WIPER/WASHER - SWITCH/WIRING
GI-54-909/01/201110041593Thomas bus: windshield wipers malfunctions causing the wipers to have an unintended cycle. *pe10/11/2011

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
EXTERIOR LIGHTING - BRAKE LIGHTS
PE10007FREIGHTLINER LLC02/03/201005/23/2010Stop Lamps Intermittent10V178000
 This investigation was opened after odi was contacted by a fleet alleging that in certain situations, such as a light brake peal application during a low speed operation, the brake lamps fail to illuminate on the rear of the bus.odi confirmed the problem with two fleets.on april 29, 2010, daimler filed a defect report concerning this issue. the stop lamps may be intermittent during light brake applications.they are still evaluating the remedial program and will furnish this information to odi when it is available. this safety recallresolves the issue raised by this investigation. hence, this investigation is closed.
PE10007FREIGHTLINER LLC02/03/201005/23/2010Stop Lamps Intermittent10V177000
 This investigation was opened after odi was contacted by a fleet alleging that in certain situations, such as a light brake peal application during a low speed operation, the brake lamps fail to illuminate on the rear of the bus.odi confirmed the problem with two fleets.on april 29, 2010, daimler filed a defect report concerning this issue. the stop lamps may be intermittent during light brake applications.they are still evaluating the remedial program and will furnish this information to odi when it is available. this safety recallresolves the issue raised by this investigation. hence, this investigation is closed.
STRUCTURE
PE08068FREIGHTLINER LLC12/03/200801/15/2009IMPROPER HANDRAIL INSTALLATION09V010000
 This investigation was opened aftera school bus district informed odi that during a new businspection the handrails were found to be mounted too close to the bottom step of the bus and failed the drawstring test.(the drawstring test was developed in the early 90's to ensure that children's drawstrings would not get caught in the handrail while exiting the bus.)several other new buses were inspected and they also failed the test. daimler took immediate action to confirm the problem and determine the scope. odi has a prior history with this type of failure and opened a pe to further evaluate the report. of particular concern was the scope of the improper handrail installations.during the investigation, odi visited school bus fleets andarea dealers and inspected suspect buses.odi found that there were inconsistencies with the mounting of the lower portion of the handrails.this resulted in inadequate clearances between the last step and the bulkhead (wall of the bus), creating a place for a drawstring to become entangled.these findings were relayed back to daimler/thomas built buses.after discussions with odi and further review of the field incidents, daimler decided to conduct a safety recall.they will order the inspection of suspect buses and repairs, as necessary, to ensure proper installation of the handrails on the affected vehicles.this recall resolves the issues raised by this investigation. therefore, this investigation is closed.
STRUCTURE - BODY - DOOR
PE07012FREIGHTLINER LLC03/01/200706/25/2007INADVERTENT DOOR CLOSING07V212000
 This investigation was opened based on four fleets contacting odi alleging multiple events where the front entrance door unexpectedly closed while loading and discharging children.when this occurs, the bus warning lights (red warning lamps and stop arm lamps) are de-activated, since they operate off the door control.odi
STRUCTURE - BODY - DOOR - HINGE AND ATTACHMENTS
PE07054FREIGHTLINER LLC11/09/200703/04/2008EMERGENCY DOOR HANDLE FAILURE08V087000
 The office of defects investigation opened this preliminary evaluationafterbecoming aware that fleets were having handle failures on the rear emergency door exit.the failure resulted in the door handle separating from thedoor latch mechanism.when the handle fails, the rear emergency exit door can not be opened from outside the bus.the failure results from corrosion of the exterior door handle around the securing roll pin and square drive latch mechanism, causing the protective finish to chip and flake.continued corrosion weakens the handle and eventually the handle may break while trying to open the exit door.odi was concerned that during an emergency, a person outside of the bus would break the door handle while trying to open the emergency exit door,potentially delaying evacuation of the bus.under the safety recall, the aluminum handles will be replaced with a more robust handle.the recall action resolves the issues raised by this investigation. accordingly, this investigation is closed.

Consumer Complaints


Fail datemilesoccurencesPurchase date
SEAT BELTS
07/08/2009475541
 During periodic preventive maintenance inspections the drivers seat belt has been found binding at the top guide loop causing belt to leave excessive slack on several of our school buses. here is one of the buses information. 2007 thomas saf-t-liner. *tr