Yamaha Fz6 2005

Model Fz6 made in 2005 by Yamaha got 24 consumer complains there is 1 investigation as well as 3 service bulletins. Consumer complaints with reference, among others things, to electrical system, engine and engine cooling and exterior lighting. Technical service bulletines regarding equipment, power train and vehicle speed control. The car had one investigation (fuel system, other).

Model 2005

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
EQUIPMENT - OTHER - OWNERS/SERVICE/OTHER MANUAL
200502011/30/200510018653Service manual corrections - crankshaft journal bearing colors. *nm01/10/2006
POWER TRAIN
20060302/24/200610019598Drive sprocket retaining nut and lock washer replacement. *tt03/31/2006
VEHICLE SPEED CONTROL
200601107/26/200610020286Unstable engine idling. *tt09/01/2006

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
FUEL SYSTEM, OTHER - FUEL INJECTION SYSTEM
PE06020YAMAHA MOTOR CORPORATION, USA05/23/200610/05/2006MOTORCYCLE STALLING06V371000
 Operators report the motorcycle stalls when rolling off the throttle (e.g., tip-out stall while approaching a stop) allegedly due to a faulty throttle position sensor (tps).to correct this condition, yamaha is recalling the subject vehicles to install an improved tps.

Consumer Complaints


Fail datemilesoccurencesPurchase date
ELECTRICAL SYSTEM - BATTERY - CABLES
03/01/2005303/01/2005
 Dt: owner bought a scooter and there was a substance coating on the panel, and there was a crack . the panel was located on the right hand side of the vehicle. the owner contacted the sales representative from bargain gems, he sent a replacement panel. then when attempting to turn on the headlight high beams about a month later, the headlights ha d a blown bulb. then, the owner called the sales representative who sent owner a replacement headlight and bulbs. the vehicle started leaking oil a month ago. the owner could not find anyone to work on the product. the owner could not repair the oil leak. he got the leak to slow down, but not stop. there was a breeder hose for the crank case, the hose was pinched. this caused the engine not to get air. then, when owner went to check oil it leaked oil. then the hose sucked pressure in. currently, the engine still leaks, and the owner thought the seal was damaged. then, while driving the owner noticed the vehicle revved up and the scooter stopped. there was a cracking noise, and something came loose. then the owner pushed and coasted down a hill to a friend's driveway. the friend gave the owner a ride home. the owner retrieved the scooter from friend. the owner did not know what caused the engine to fail. owner has the parts to fix the engine but it is going to be a problem to fix it. the gas gauge didn't work. then the owner checked the battery. there was an immense amount of battery acid on the ground wire. owner took out the battery and cleaned it.*ak
ELECTRICAL SYSTEM - IGNITION
05/01/200640001205/14/2005
 My 2005 fz6 ran flawlessly till 4000 mile then the idle was dropping to 600-800 and then would just die. i would turn key off and turn key on again and restart and it would run fine. it happens twice a week. once on wet pavement it was feeling boggish i pulled clutch to see and it was 600-800 and died. i let out clutch and almost lost it. i read about several other owners experiencing same problem and some rumor it to the tps sensor. *jb
09/24/200575001209/21/2005
 The motorcycle loses ignition, as though the kill switch was pressed. the rpms drop to zero and there is no throttle response, although lights and gauges continue to work. *jb
ENGINE AND ENGINE COOLING
05/15/20064800110/03/2005
 I am aware of several dozen people who have had the same problem i am now having with failure of the throttle position sensor (tps) on a 2004-2005 yamaha fz6. this causes a new vehicle to run poorly and stall frequently until the part is replaced. *jb
07/01/200521506/30/2005
 1) exhaust pipe turns red after normal use, gas tank vent line is above exhaust pipe, back fires 2) fire hazard 3) taken to shop and yamaha could not recreate problem and i was charged for diagnosis - the problem still exists yamaha does not acknowledge that their is a problem with this atv - they could not recreate the problem and therefore assume it does not exist, this atv has done this since i brought it home new from the dealer. the risk of fire or exploding is high since the exhaust pipe is very near the fuel vent. *nm
03/01/2005303/01/2005
 Dt: owner bought a scooter and there was a substance coating on the panel, and there was a crack . the panel was located on the right hand side of the vehicle. the owner contacted the sales representative from bargain gems, he sent a replacement panel. then when attempting to turn on the headlight high beams about a month later, the headlights ha d a blown bulb. then, the owner called the sales representative who sent owner a replacement headlight and bulbs. the vehicle started leaking oil a month ago. the owner could not find anyone to work on the product. the owner could not repair the oil leak. he got the leak to slow down, but not stop. there was a breeder hose for the crank case, the hose was pinched. this caused the engine not to get air. then, when owner went to check oil it leaked oil. then the hose sucked pressure in. currently, the engine still leaks, and the owner thought the seal was damaged. then, while driving the owner noticed the vehicle revved up and the scooter stopped. there was a cracking noise, and something came loose. then the owner pushed and coasted down a hill to a friend's driveway. the friend gave the owner a ride home. the owner retrieved the scooter from friend. the owner did not know what caused the engine to fail. owner has the parts to fix the engine but it is going to be a problem to fix it. the gas gauge didn't work. then the owner checked the battery. there was an immense amount of battery acid on the ground wire. owner took out the battery and cleaned it.*ak
06/17/2005100504/17/2005
 Dt: loose bolts all over the motorcycle not from the dealership, but from factory. also, front disc brake junction box fell off/ casing motor bolts were loose, and tail light was about to fall off. this motorcycle is a couple of months old and has about 1,000 miles on it. consumer owned three roadstars, however, this one has quality control problems. the day after the motorcycle was purchased driver heard clanking noises. routing of clutch cable was rubbing against windshield and chewing up the cable. in addition, lower routing, the retaining clips, were put on upside down and were falling off. indicators lights filled up full of water in the rain and after washing. side casing were not mounted correctly. however, 2001-2002 motorcycles were fine, and the 2005 models were crooked and did match up. the road star 1700cc is the model.*ak
ENGINE AND ENGINE COOLING - ENGINE
02/07/200952251
 Engine oil pan cracked after torquing drain plug to manufacturers spec. have read many other complaints of this same occurrence. contacted local dealer and yamaha america. both declined knowledge of defect. yamaha america was quite short, did not want to hear any details of the failure, just stated that there were no recalls, any defects were no longer under warranty. *tr
10/02/20051200106/02/2005
 Dt: the caller said that while he riding the engine on motorcycle broke open and all the fluid sprayed out. the caller was going about 60 mph. he almost lost control ,but was able to stop and get off the motorcycle. he had to have it towed. dealer , whosaid they will look at it. the caller contacted the manufacturer and left a voice mail. motorcycle is a yamaha r-1. *ak
EXTERIOR LIGHTING - HEADLIGHTS
03/01/2005303/01/2005
 Dt: owner bought a scooter and there was a substance coating on the panel, and there was a crack . the panel was located on the right hand side of the vehicle. the owner contacted the sales representative from bargain gems, he sent a replacement panel. then when attempting to turn on the headlight high beams about a month later, the headlights ha d a blown bulb. then, the owner called the sales representative who sent owner a replacement headlight and bulbs. the vehicle started leaking oil a month ago. the owner could not find anyone to work on the product. the owner could not repair the oil leak. he got the leak to slow down, but not stop. there was a breeder hose for the crank case, the hose was pinched. this caused the engine not to get air. then, when owner went to check oil it leaked oil. then the hose sucked pressure in. currently, the engine still leaks, and the owner thought the seal was damaged. then, while driving the owner noticed the vehicle revved up and the scooter stopped. there was a cracking noise, and something came loose. then the owner pushed and coasted down a hill to a friend's driveway. the friend gave the owner a ride home. the owner retrieved the scooter from friend. the owner did not know what caused the engine to fail. owner has the parts to fix the engine but it is going to be a problem to fix it. the gas gauge didn't work. then the owner checked the battery. there was an immense amount of battery acid on the ground wire. owner took out the battery and cleaned it.*ak
EXTERIOR LIGHTING - TAIL LIGHTS
06/17/2005100504/17/2005
 Dt: loose bolts all over the motorcycle not from the dealership, but from factory. also, front disc brake junction box fell off/ casing motor bolts were loose, and tail light was about to fall off. this motorcycle is a couple of months old and has about 1,000 miles on it. consumer owned three roadstars, however, this one has quality control problems. the day after the motorcycle was purchased driver heard clanking noises. routing of clutch cable was rubbing against windshield and chewing up the cable. in addition, lower routing, the retaining clips, were put on upside down and were falling off. indicators lights filled up full of water in the rain and after washing. side casing were not mounted correctly. however, 2001-2002 motorcycles were fine, and the 2005 models were crooked and did match up. the road star 1700cc is the model.*ak
FUEL SYSTEM, GASOLINE
10/24/2012700001
 2007 yamaha fz1, build date 12/2006, experienced a significant weld failure in the frame. right side of frame, on the weld seam below the fuel tank. this is a well known and established issue for the first year and early production of the second year for this generation of this motorcycle. *tr ## vin passed ## yamaha fz1 2007 ##
FUEL SYSTEM, GASOLINE - DELIVERY
05/24/20063690107/29/2005
 I was riding home on my 2005 yamaha fz6 motorcycle, when the engine began idling very rough. i had to roll on the throttle to keep the engine from stalling. then a few seconds later i pulled in the clutch and the engine stalled completely. i was not able to restart the engine after 4 attempts. then i turned the ignition off, and turned it back on, and the engine started as if there was no problem. obviously, turning the ignition off and back on is merely a band aid for this issue, and not a permanent solution. please refer to this website to learn of other fz6 owners that have experienced this issue. http://forums.sportbikes.net/forums/showthread.php?t=7320 *jb
09/14/2005100505/28/2005
 1) 2005 yamaha yzf r1. normal everyday riding for 10,000 miles. after work i warmed up my motorcycle to 170 deg f. 2) when i slowed down the rpm's dropped under 1,000 and the motorcycle stalls/dies. it died 3 more times before i could get to a place to pull over. after i pulled over i got off my motorcycle and then let it idle. the idle was low but did not die. i then ride more and it happened 1 more time. i had to rev the engine to keep it from dying. i stopped and let the bike sit for over 1 hour. after i started it back up everything was running perfect again. i rode ~80 miles home with no problems. the next morning i started the motorcycle and let it warm up to 170 deg f again. i took off and when i was slowing down the bike jerked my forward and died. the bike almost fell over. it continued to do then when i test rode it around the block. i then parked it and drove my car to work. i began doing research on the internet and found that other riders also had my problem. after i got home i test rode my bike and everything is working fine. i also rode to work today with out any problems. this is common with a problem that i read about the 2004 yzf r1 also. it looks like the most common fix was replacing the upper and lower tps sensor. i called my dealer and he told me it was my throttle body not in sync. also from what i read was a missed diagnosed problem from yamaha. 3) i am going to my dealer tomorrow to fix the throttle body sync issue please refer to this website and the roughly 100 other riders with the 2004/2005 model yamaha r1 http://www.r1-forum.com/forums/showthread.php?s=&threadid=98831&perpage=20&pagenumber=1. *jb
FUEL SYSTEM, GASOLINE - FUEL INJECTION SYSTEM
10/09/20057600101/12/2005
 Rough running at small throttle openings, stalling. not corrected yet. *jb
POWER TRAIN - CLUTCH ASSEMBLY
06/17/2005100504/17/2005
 Dt: loose bolts all over the motorcycle not from the dealership, but from factory. also, front disc brake junction box fell off/ casing motor bolts were loose, and tail light was about to fall off. this motorcycle is a couple of months old and has about 1,000 miles on it. consumer owned three roadstars, however, this one has quality control problems. the day after the motorcycle was purchased driver heard clanking noises. routing of clutch cable was rubbing against windshield and chewing up the cable. in addition, lower routing, the retaining clips, were put on upside down and were falling off. indicators lights filled up full of water in the rain and after washing. side casing were not mounted correctly. however, 2001-2002 motorcycles were fine, and the 2005 models were crooked and did match up. the road star 1700cc is the model.*ak
SERVICE BRAKES, HYDRAULIC - FOUNDATION COMPONENTS - DISC
06/17/2005100504/17/2005
 Dt: loose bolts all over the motorcycle not from the dealership, but from factory. also, front disc brake junction box fell off/ casing motor bolts were loose, and tail light was about to fall off. this motorcycle is a couple of months old and has about 1,000 miles on it. consumer owned three roadstars, however, this one has quality control problems. the day after the motorcycle was purchased driver heard clanking noises. routing of clutch cable was rubbing against windshield and chewing up the cable. in addition, lower routing, the retaining clips, were put on upside down and were falling off. indicators lights filled up full of water in the rain and after washing. side casing were not mounted correctly. however, 2001-2002 motorcycles were fine, and the 2005 models were crooked and did match up. the road star 1700cc is the model.*ak
STRUCTURE - FRAME AND MEMBERS - UNDERBODY SHIELDS
10/24/2012700001
 2007 yamaha fz1, build date 12/2006, experienced a significant weld failure in the frame. right side of frame, on the weld seam below the fuel tank. this is a well known and established issue for the first year and early production of the second year for this generation of this motorcycle. *tr ## vin passed ## yamaha fz1 2007 ##
TIRES - TREAD/BELT
09/15/20059500111/11/2004
 Metzler z4 motorcycle tire (front) internal belt breaking loose at 65 mph in morning rush hour traffic. the tire immediately became so out of round that the motorcycle could not be ridden more than 5 mph. *nm
VEHICLE SPEED CONTROL
06/20/200617648112/17/2004
 Motorcycle has been idling poorly and stalling when coming off interstate riding. gas mileage has also been dropping. only recently, motorcycle stalled in center lane of highway at traffic signal at night, would not restart. received fault code 15 corresponding to throttle position sensor. replaced part. learned of several other 2005 fz6's with similar problem. *nm
05/15/20064800110/03/2005
 I am aware of several dozen people who have had the same problem i am now having with failure of the throttle position sensor (tps) on a 2004-2005 yamaha fz6. this causes a new vehicle to run poorly and stall frequently until the part is replaced. *jb
WHEELS - LUGS/NUTS/BOLTS
06/17/2005100504/17/2005
 Dt: loose bolts all over the motorcycle not from the dealership, but from factory. also, front disc brake junction box fell off/ casing motor bolts were loose, and tail light was about to fall off. this motorcycle is a couple of months old and has about 1,000 miles on it. consumer owned three roadstars, however, this one has quality control problems. the day after the motorcycle was purchased driver heard clanking noises. routing of clutch cable was rubbing against windshield and chewing up the cable. in addition, lower routing, the retaining clips, were put on upside down and were falling off. indicators lights filled up full of water in the rain and after washing. side casing were not mounted correctly. however, 2001-2002 motorcycles were fine, and the 2005 models were crooked and did match up. the road star 1700cc is the model.*ak

Car dealers selling


StateCityZipNamePhone
ALAUBURN36830TWIN CITIES YAMAHA334 821 0439
CAPETALUMAG & B
CASAN DIEGO92115SAN DIEGO HOUSE OF MOTORCYCLES(619) 229-7700
LAHOUMA70364CYCLE WORLD9858766104
NCGASTONIAYAMAHA OF GASTONIA
OKBROKEN ARROW74014M & W POWERSPORTS918-251-2553
TXPLANO75074CENTRAL YAMAHA972-423-4089
VACOLONIAL HEIGHTSBURCHAM'S CYCLE
WARENTON98055RENTON MOTORCYCLES(425) 226-4320
WAWENATCHEE98801CONDOTTAS
WIMADISONENGLEHART