Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
EXTERIOR LIGHTING - BRAKE LIGHTS
11V438000BMW OF NORTH AMERICA, LLCfrom 09/01/2001 to 03/01/2005V (Vehicle)24100002/15/2012ODIBMW OF NORTH AMERICA, LLC08/26/201108/26/2011
Defect SummaryBmw is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi vehicles manufactured from september 1, 2001, through march 1, 2005. over time, resistance in the electrical contacts may cause one or more rear lamp functions (tail light, brake light, and/or turn-signal), within the vehicle's body panel, to stop working.
Consequence SummaryIntermittent light operation reduces the ability to warn other motorists of the driver's intentions. this could cause a vehicle crash without warning.
Corrective SummaryBmw will notify owners, and dealers will repair the vehicles free of charge. the safety recall beganon february 15, 2012. owners may contact bmw customer relations and services at 1-800-525-7417.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
EXTERIOR LIGHTING
SIB-63-02-0108/01/201010037025Ready04/27/2011
SIB-63-02-0108/01/201010037025Bmw: procedure for determining and replacing incandescent and halogen light bulbs under warranty. *rm04/27/2011

Investigations


NHTSA IDManufacturerDate openDate closeSubjectRecall campaign
EXTERIOR LIGHTING
EA09019BMW OF NORTH AMERICA, LLC12/18/200909/28/2011Rear Lamp Illumination11V438000
 In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed.
DP09002BAYERISCHE MOTOREN WERKE04/08/200908/06/2009REAR LAMP ILLUMINATION
 In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data.
EA09019BAYERISCHE MOTOREN WERKE12/18/2009REAR LAMP ILLUMINATION
 The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue.
PE09036BAYERISCHE MOTOREN WERKE08/07/200912/22/2009REAR LAMP ILLUMINATION
 Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue.
EXTERIOR LIGHTING - BACK UP LIGHTS
DP09002BAYERISCHE MOTOREN WERKE04/08/200908/06/2009REAR LAMP ILLUMINATION
 In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data.
EXTERIOR LIGHTING - BRAKE LIGHTS
EA09019BMW OF NORTH AMERICA, LLC12/18/200909/28/2011Rear Lamp Illumination11V438000
 In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed.
DP09002BAYERISCHE MOTOREN WERKE04/08/200908/06/2009REAR LAMP ILLUMINATION
 In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data.
EA09019BAYERISCHE MOTOREN WERKE12/18/2009REAR LAMP ILLUMINATION
 The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue.
PE09036BAYERISCHE MOTOREN WERKE08/07/200912/22/2009REAR LAMP ILLUMINATION
 Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue.
EXTERIOR LIGHTING - TAIL LIGHTS
EA09019BMW OF NORTH AMERICA, LLC12/18/200909/28/2011Rear Lamp Illumination11V438000
 In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed.
PE09036BAYERISCHE MOTOREN WERKE08/07/200912/22/2009REAR LAMP ILLUMINATION
 Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue.
DP09002BAYERISCHE MOTOREN WERKE04/08/200908/06/2009REAR LAMP ILLUMINATION
 In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data.
EA09019BAYERISCHE MOTOREN WERKE12/18/2009REAR LAMP ILLUMINATION
 The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue.
EXTERIOR LIGHTING - TURN SIGNAL
EA09019BMW OF NORTH AMERICA, LLC12/18/200909/28/2011Rear Lamp Illumination11V438000
 In a letter submitted to the office of defects investigation (odi) dated august25, 2011, bmwindicated that it will conduct a voluntary recall campaign to remedy the subject vehicles.the issue involves the rear lamps in the vehicles body panel.through normal vehicle use over time, the rear lamps ground wiring and associated 8-pin connector can experience an increase of the resistance at the electrical contact points.this can lead to intermittent or permanent loss of the rear lamp functions which include tail, brake, and turn signal operation.the recall consists of modifying the rear lamps in the vehicles body panel by adding a secondary ground connection in parallel to the existing primary ground connection.an 8-pin connector that attaches the primary ground wiring to the rear lamp assembly will also be inspected and replaced if necessary.bmw will complete dealer notification in september 2011 and will begin owner notification in october 2011.all 3 series sedans (except for the m3 sedan which utilized a different rear lamp assembly) that were built between september 1, 2001 and march 1, 2005 are included in this recall, totalling approximately 241,000 vehicles.the action taken by bmw is sufficient to resolve the issues raised by this investigation.accordingly, this investigation is closed.
PE09036BAYERISCHE MOTOREN WERKE08/07/200912/22/2009REAR LAMP ILLUMINATION
 Odi has received complaints from consumers stating that their tail light assembly is not properly illuminating.the tail light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.the complainants have indicated that the issue is with an 8 pin connector and associated ground wiring.these components are allegedly overheating and melting due to excessive electrical current that runs through the system.bmw issued a technical service bulletin (tsb) sib-630306 on february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.odi is upgrading to an ea to further investigate the issue.
DP09002BAYERISCHE MOTOREN WERKE04/08/200908/06/2009REAR LAMP ILLUMINATION
 In march 2009, the office of defects investigation (odi) received a petition from mr. mark peters requesting an investigation of rear lamp failure in model year 2002-2005 bmw 3-series vehicles.an information request letter was sent to bmw in april 2009, and odi received bmw's response in june 2009.the tail lamp assembly contains lighting for the brake lamps, tail lamps, and turn signals.a technical service bulletin (tsb) was issued by bmw in january of 2007 instructing service technicians to examine an 8 pin electrical connector for heat-related damage and to incorporate additional ground wiring to the connector.complainants have alleged that significant thermal damage to the connector and associated ground wiring has occurred.this condition can result in intermittent or total loss of all lighting (brake, tail, and turn signal) for the effected rear lamp assembly.odi will open a preliminary evaluation to further examine this issue including further evaluating bmw complaints and related warranty data.
EA09019BAYERISCHE MOTOREN WERKE12/18/2009REAR LAMP ILLUMINATION
 The outboard rear light assembly consists of a turn signal lamp, a tail lamp and a brake lamp.failure of the light assembly ground circuit results in loss of all three lamps.bmw submitted complaint and warranty information showing a significant number of rear lamp assembly failures due to an open ground connection at the eight pin connector of the light assembly.this results in the loss of the rear turn signal.overheating of the ground circuit electrical pin, possibly due to increased resistance and or high current flow, is indicated in some failures.additionally bmw issued a technical service bulletin (tsb) sib-630306 in february 2007 to address the condition by adding supplementary ground wiring to the tail lamp assembly.the additional ground wire added by the procedure reduces the current flow at the eight pin connector.odi is opening this ea to further investigate the issue.

Consumer Complaints


Fail datemilesoccurencesPurchase date
EXTERIOR LIGHTING
12/05/200775000
 Left taillight assembly shorted out, and the dash indicator light came on. i fixed it with electrician's tape. today, went in to have the fix prescribed by recall campaign 11v-438000, which exactly addressed my issue. bmw's recall letter dated december, 2011 includes the lamps will also be checked for proper functionality. if they are not operating properly, then they will be repaired which could include replacement of the lamp's 8-pin connector housing, if necessary. thus, bmw is cognizant of the inescapable nexus between a short circuit of the connector and damage to the housing. well, according to the dealer, only the fixing of the ground connection is covered by the recall and bmw would not pay for replacing the ruined housing (and with the warranty fix, my lights would no longer work because my repair had been eliminated, presumably by the installation of a new connector which would no longer interface with the damaged housing). while at the dealer, called bmw customer service, and ultimately spoke to bobby. she verified with the service manager that he had gone up the chain of command as appropriate, gotten the denial, and told me that i was out of recourse with respect to bmw: bmw would not be liable. having given them their shot to do the right thing, am now taking the next step (notifying you). since i couldn't drive around w/o proper functioning rear signal lights, i paid for the new housing. the dealer ate some of the cost so only charged me $39.32, for $41.68 with tax. upon getting home, googled the part # and got a price of ~$28. so, this is not huge dollars (and for me its just a matter of principle) but bmw should be told to behave logically and fairly, adhere to their own words in their letter, and replace any housings damaged by the issue causing the recall.
02/11/201184000
 Taillight electrical failure. brake and taillight failed as a result of malfunctioning ground.
10/26/200730000
 Tl-the contact owns a 2002 bmw 330i. he has been experiencing a recurring failure in which the exterior lights fail. the rear passenger side exterior lights would intermittently not function until he removed the rear lighting cover to shift the wires. he would also intermittently receive a message indicating the turn signal bulbs were blown out. when he would examine the bulbs he would notice they were functioning. the vehicle was taken to an authorized dealer on numerous occasions but the vehicle was never repaired. the failure mileage was 30,000 and the current mileage was 92,000. sm.
01/01/19011
 Consumer is inquiring on the status of the mark peters defect petition dp09002. *nj the consumer stated he experienced multiple rear lamp exterior lighting failures. he also stated that a rear lamp wiring harness and connector may overheat leading to rear lamp bulb failures.*jb
01/01/19011
 Safety related defect with bmw e46 models; petition for formal investigation pursuant to 49 u.s.c. 30162 and 49 cfr part 552 *nj the consumer stated the e46 models as well as his 2002 330i had problems with taillights, brake lights and/or turn signal lights.
07/26/2007480009910/22/2001
 Failure of the turn signals, brake lights and rear parking lamps of the 1999-2005 bmw 3 series (e46). also noted are forward turn signal lighting failures. the problem may involve two unrelated component failures: chronically overheating/partially melted 7-pin wiring connectors (at the rear lamp cluster) and corroded bulb sockets (at the front turn signals). (the first problem may be more common in warm weather states.) by way of background, i have owned three e46 model bmw's, all purchased new. all have had repeated, yet intermittent turn signal and exterior lighting problems. most recently i noted another intermittent failure of all the lights in the left rear lamp cluster of my 2002 bmw 330i with ~48,000 miles. after another careful inspection, to include removing each bulb and checking its filament, resistance and connection cleanliness, i found something i had not previously noted--the 7-pin wiring connector was melted at terminal #2, the terminal that appears to be the common ground for all the lamps in the cluster. the car's wiring harness connector (female) and the male pin (#2) both show excessive resistance/heat damage. i have removed it from my car and taken some photographs for submission via an email account to mr. ajit alkondon at dot. the part as installed in my car has the following identification: 63.21-6 907 935 date code: 19.9.01 (for september 19th, 2001) time code: 15:54 as an aside, a local bmw dealership has previously replaced the rear bulb carrier on the right side of the car. while it has helped, i am still left with chronic, yet highly intermittent, lamp failures, (as indicated by the car's warning system) for _both_ rear lamp assemblies. at the front of the car, all three e46's i owned have had forward turn signal sockets replaced for corrosion, usually within the first few years or months of ownership. *tr