Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING | |||||
| 13186 | 09/01/1999 | 6090542 | Information regarding front cover & water pump bolts-torque valve revision/3.8-4.2l. *mjs | 03/21/2000 | |
| ENGINE AND ENGINE COOLING - ENGINE | |||||
| 6996 | 09/01/1999 | 6090309 | Information regarding a change in the torque values of the engine front cover water pump bolts. *tt | 03/14/2000 | |
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||||
| 01122 | 06/25/2001 | 622661 | On some vehicles there may be an oil leak from the right hand head gasket at the rear of the block / head joint. *tt | 10/22/2001 | |
| 0182 | 04/30/2001 | 619273 | Some bi-fuel vehicles may exhibit a no start condition. *tt | 05/22/2001 | |
| 980312 | 04/01/1998 | 603506 | Excessive white smoke. verify glow plug operation by performing glow plug system operation check on the hard start/no start diagnostic sheet. *tt | 07/14/2000 | |
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
| ENGINE AND ENGINE COOLING - ENGINE | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | ||||||
| DP05005 | FORD MOTOR COMPANY | 09/22/2005 | 01/04/2006 | SPARK PLUG EJECTION FROM CYLINDER HEAD | ||
| On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.as of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.in addition, odi is aware of only two incidents where the vehicle stalled without restart.information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.in the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.in one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.in another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.none of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.as the petitioner noted, and odi | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| ENGINE AND ENGINE COOLING | |||
| 01/01/1901 | 9 | ||
| 1999 ford econoline with multiple issues. consumer states that this vehicle has multiple issues with breaking down. he also states that this vehicle has had several engine problems, tire problems, windshield wiper motor problems. *kb the check engine light illuminated, the left rear door handle, battery, alternator, radio, ball joints were replaced. the brake rotors and pads were replaced. the axle shaft seals, mass air flow sensor, catalytic converter were replaced. the valve spring was broken, the front tie rod ends and drag links were replaced, the tires, wiper blades and gaskets were replaced. the van was serviced 9 times for the check engine warnings. *jb | |||
| ENGINE AND ENGINE COOLING - ENGINE | |||
| 04/01/2003 | 1 | ||
| The head gasket failed, which caused oil to leak. *jb | |||
| 1 | 05/01/1999 | ||
| Master cyclinder went out, side doors needed to be aligned, oil, leak, head gasket,brakes not operating properly, hard starting, back firing, trans shifting early into overdrive, | |||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||
| 07/16/2004 | 9000 | 3 | 02/22/1999 |
| Begining in the year 2000, the 98 e150 went through the factory motor at 90,000 miles. coolant mixing with oil without ever overheating. ford was going to fix until i told them that my my vehicle was repaired at a privately owned shop versus the dealership (my brother owns the shop and the local dealer sends him all of their difficult repairs). it took me approximately 16 months come up with the money to have the motor machined and repaired properly. total cost $4000. i finally felt confident that the vehicle would serve me well, until two weeks ago, the transmission locked up . overdrive messed up and caused other problems as well. now i have no wheels until i come up with $1700 more. i'm in the construction industry,and if use inferior techniques or products i am held accountable. shouldn't ford live by at leat the same standards as a lowly carpenter.*ak | |||
| 1 | 05/01/1999 | ||
| Master cyclinder went out, side doors needed to be aligned, oil, leak, head gasket,brakes not operating properly, hard starting, back firing, trans shifting early into overdrive, | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL | |||
| 01/01/1901 | 9 | ||
| 1999 ford econoline with multiple issues. consumer states that this vehicle has multiple issues with breaking down. he also states that this vehicle has had several engine problems, tire problems, windshield wiper motor problems. *kb the check engine light illuminated, the left rear door handle, battery, alternator, radio, ball joints were replaced. the brake rotors and pads were replaced. the axle shaft seals, mass air flow sensor, catalytic converter were replaced. the valve spring was broken, the front tie rod ends and drag links were replaced, the tires, wiper blades and gaskets were replaced. the van was serviced 9 times for the check engine warnings. *jb | |||