Bulletins
| Bulletin | Bulletin date | Replacement Bulletin | Item no. | Summary | Added |
|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING | |||||
| PIP-4138K | 01/01/2011 | 10037933 | Ready | 06/08/2011 | |
| PIP-4138K | 01/01/2011 | 10037933 | Gm: the service engine soon light is on, there is also a misfire or engine noise. there are multiple possible causes. *rm | 06/08/2011 | |
| 3317 | 12/01/2008 | 3317F | 10017214 | Hard start / no start outside temperatures below freezing. *tt updated 7/13/09. *pe | 10/28/2005 |
| 3312 | 10017208 | No start, hard start, loss of power, or white smoke. *tt | 10/27/2005 | ||
| 050604025 | 03/01/2005 | 10015009 | Revised diagnostic trouble code (dtc) u2104. *tt | 05/13/2005 | |
| 050604024 | 03/01/2005 | 10015008 | Revised diagnostic trouble code (dtc) p1172 and dtc p2636. *tt | 05/13/2005 | |
| 040604088 | 03/01/2005 | 040604088A | 10014959 | Replacement of connector when replacing fuel tank module/fuel pump module. *tt | 05/12/2005 |
| 3380 | 10014932 | Oil leak from the pcv vent tube. *tt | 05/12/2005 | ||
| 3375 | 3375A | 10014923 | Rough idle, service engine soon (ses)light, unstable idle, hesitation, surge or stalling. with diagnostic trouble codes p0300, p0335 or p0336. *tt | 05/11/2005 | |
| 3299 | 10013563 | Diesel oil leak from pcv vent tube. *eh | 04/21/2005 | ||
| 3292 | 10013512 | Diesel engine balance rates all showing zero. *eh | 04/20/2005 | ||
| 050090001 | 01/01/2005 | 10013446 | Information on the proper air filter for the duramax diesel. *eh | 04/19/2005 | |
| 11062003 | 11/06/2003 | 10013155 | Airflow sensor problem. *eh | 04/11/2005 | |
| 020601023C | 11/01/2004 | 020601023D | 10012750 | Oil leak at cooler to engine block mating surface. *eh | 03/14/2005 |
| 040603002 | 02/01/2004 | 10012703 | Diagnostic information for intermittent vehicle no crank dead battery. *eh | 03/10/2005 | |
| 040604007A | 04/01/2004 | 040604007 | 10012594 | Service engine soon (ses) light, p0087, p0093, p1093, low power, no start, hard start, fuel in crankcase. this service bulletin replaces 040604007. *eh | 03/08/2005 |
| 030604036 | 10/01/2006 | 030604036A | 10012561 | Information on servicing fuel injectors to avoid contamination. *eh updated 03-19-07. *kb | 03/07/2005 |
| 3239 | 10011743 | Lb7 engine vibration miss or runs rough no diagnostic trouble code. this also includes lb7 c2 c3 c4 c5 d4 d5 e4 e5 k2 k3. *eh | 01/31/2005 | ||
| 3214 | 10011607 | Engine low oil light on the dic. *eh | 01/27/2005 | ||
| 3011B | 3011C | 10010872 | Engine oil leak at main bering side bolt. *eh | 12/15/2004 | |
| 3187 | 06/01/2009 | PIP-3187A | 10010865 | Engine low power will not go over 2300 rpms. *eh updated 6/11/10. *pe | 12/15/2004 |
| 3193 | 3193B | 10010647 | Excessive oil consumption. *eh | 12/03/2004 | |
| 3097 | 01/01/2004 | 10010242 | Oil pan or oil cooler line leak. *sc | 11/05/2004 | |
| 3107 | 01/01/2004 | 10010197 | P0420 and p0430 dtsc in the detroit, michigan area with gen iii v-8 engines. *sc | 11/04/2004 | |
| 3024 | 01/01/2004 | 3024A | 10010076 | Gen iii engine coated piston information. *tc | 11/04/2004 |
| 3121 | 01/01/2004 | 10010187 | 6.6 lb7 engine with a no charge condition with diagnostic trouble code p0380 p0621. *sc | 11/04/2004 | |
| 3121 | 01/01/2004 | 10010056 | Exhaust vibration resonance or moan. (2004-2005 gmc denali) *sc | 11/03/2004 | |
| 3160 | 01/01/2004 | 10010041 | Gas engines exhaust buzz or rattle noise. *tc | 11/03/2004 | |
| 01225 | 01/01/2004 | 01225A | 10007717 | Engine coolant leak at intake gasket. * mj | 07/08/2004 |
| 030602005A | 10/01/2004 | 030602005 | 10002857 | Engine coolant loss with no visible leaks. *tt updated *eh | 09/29/2003 |
| 030601011 | 03/01/2003 | 10001292 | Accessory drive belt whine. *tt | 04/28/2003 | |
| 020601038 | 12/01/2002 | 10000763 | Engine knock or lifter noise. *tt | 03/28/2003 | |
| 020604058 | 12/01/2002 | 10000741 | Service engine soon lamp illuminated, false diagnostic trouble codes p0181 and/ or p0116. *tt | 03/28/2003 | |
| ENGINE AND ENGINE COOLING - COOLING SYSTEM | |||||
| 3121 | 01/01/2004 | 10010248 | Exhaust vibration resonance or moan in vehicles with gen iii v8 engines. *tc | 11/08/2004 | |
| 3072 | 01/01/2004 | 10009622 | The engine coolant temperature or intake air temperature sensor may read -40 degrees when monitored with tech 2. *tt | 10/13/2004 | |
| 10012003 | 10/01/2003 | 10006572 | Blueheat coolant heater thermo top c. webasto. *mr | 05/06/2004 | |
| ENGINE AND ENGINE COOLING - ENGINE | |||||
| 4231 | 10021021 | Service vme. supplement to 00-02-35-003l. update on new i-shaft. *kb | 02/22/2007 | ||
| 030693001 | 05/01/2006 | 030693001C | 10020839 | Diagnostic information on turbocharger malfunction due to lack of engine oil for lbz, lb7, and lly duramax diesel engine. *kb | 01/24/2007 |
| 060601003 | 01/01/2006 | 10019474 | Information on longer main bearing cap bolts required for certain 2001-2006 lb7, lly, lbz duramax diesel engines. *tt | 03/15/2006 | |
| 3691B | 10019426 | Generation iii v8 engine piston repairs. *tt | 03/14/2006 | ||
| 050604007 | 02/01/2005 | 10017460 | Poor engine performance - misfire, rough idle, stalls, engine cranks but does not run, service engine soon/check engine light illuminated, diagnostic trouble code (dtc) p0300 set. *tt | 11/08/2005 | |
| 050604029 | 06/01/2005 | 050604029A | 10017336 | Flexible fuel (rpo l59) rough idle, misfire, malfunction indicator lamp diagnostic trouble code p0300. *tt | 11/03/2005 |
| 050604008 | 04/01/2005 | 050604008A | 10017337 | Diagnostic trouble code (dtc) p1172 or p2636, fuel gauge reads empty, service engine soon (ses) light on. *tt | 11/03/2005 |
| 3343 | 10017229 | Engine oil dipstick unseated or oil leak. *tt | 10/28/2005 | ||
| 3267 | 10017155 | Diagnostic trouble code p0128 or engine will not reach operating temperature. *sc | 10/26/2005 | ||
| 702 | 02/01/2005 | 10016371 | Duramax air filter. gm tech links. *tt | 09/09/2005 | |
| 3232 | 3232A | 10014870 | 1999 - 2005 gen ii cold engine misfire at idle with possible p0171 and/or p0174. *tt | 05/10/2005 | |
| 3282 | 3282B | 10013504 | Engine overheat on vehicles equipped with rpo vyu snowplow prep package. *tt | 04/20/2005 | |
| 040604070 | 08/01/2005 | 040604070A | 10012715 | Information on the revised fuel filter for the 6.6l duramax diesel. *tt | 03/11/2005 |
| 040604019 | 04/01/2004 | 10012582 | Revised diagnostic system check - engine controls. also to include 2001/2002 chevrolet 3500 hd. *tt | 03/07/2005 | |
| 040604007E | 10/01/2005 | 040604007F | 10012150 | Service engine soon (ses) light, p0087, p0093, p1093, low power, no start, hard start, fuel in crankcase. *tt | 02/15/2005 |
| 040604040 | 06/01/2004 | 10012155 | Idle instability, low or rough idle with electronic throttle control. *tt | 02/15/2005 | |
| 040601018 | 06/01/2004 | 10012143 | Information on revised design of intake gasket and related bolts for 2004 mid-year enhancement and prior year service usage. *tt | 02/15/2005 | |
| 040602006 | 06/01/2005 | 040602006A | 10011206 | Engine overheating. *tt | 01/10/2005 |
| 040604001 | 12/01/2006 | 040604001C | 10011126 | Various intermittent driveability conditions - hesitation, lack of power, etc. *tt | 01/03/2005 |
| 3056 | 10010364 | Check engine light with a p0300 due to 2-4 cylinders misfiring on the same bank of the engine. *tt | 11/17/2004 | ||
| 3081 | 10010375 | Service engine soon light and p0300 when towing, cruising uphill or on hard acceleration. *tt | 11/17/2004 | ||
| 3038 | 01/01/2004 | 10009648 | Engine tick, rattle or knock noise after cylinder head gasket replacement on the 6.0l engine. *tt | 10/14/2004 | |
| 3055 | 01/01/2004 | 10009666 | Service engine soon light with a p0300 misfire due to misfires mainly on cylinder 7. *tt | 10/14/2004 | |
| 3086 | 01/01/2004 | 10009512 | Whistle noise from the throttle body area on light throttle acceleration on vehicles with gen iii engines and electronic throttle. *tt | 10/04/2004 | |
| 3004 | 01/01/2004 | 10008891 | 4.8l 5.3l 6.6l 8.1l p1285 p1286 or p2133 after replacing app sensor. *mj | 08/25/2004 | |
| 3015 | 01/01/2004 | 10008781 | 6.0l lq4 vin u engine restriction. *tt | 08/23/2004 | |
| 3011 | 01/01/2004 | 3011A | 10008780 | Repeat engine oil leak at main bearing side bolt. *tt | 08/23/2004 |
| 040604007 | 10/01/2006 | 040604007G | 10008460 | Service engine soon (ses) light, p0087, p0093, p1093, low power, no start, hard start, fuel in crankcase. *tt | 08/02/2004 |
| 01353 | 01/01/2004 | 01353A | 10007937 | Engine misfire due to injector fretting corrosion. *tt | 07/16/2004 |
| 00872A | 01/01/2004 | 10007916 | Oil pan or oil cooler line leak on gen iii v-8 engines equipped with an oil cooler. *tt | 07/15/2004 | |
| 00428E | 01/01/2004 | 00482F | 10007848 | Higher than expected oil consumption even after the intake bolts were replaced per 02-06-01-035. *tt | 07/13/2004 |
| 02051 | 01/01/2004 | 10007737 | Intermittent service engine soon (ses) light comes on and code p0700 along with diagnostic trouble code p0742 stored. *tt | 07/09/2004 | |
| 01586 | 01/01/2004 | 01586A | 10007668 | 8.1l changes in heads, bolts and gasket for for 2004 1/2 engines. various models including the chevrolet and gmc 2500hd/3500 my2001-2004 and 2001, 2002, and 2003 gmt 560. *mj | 07/07/2004 |
| 020601022 | 11/01/2002 | 020601022A | 10007609 | Information on engine ticking. *mj | 07/06/2004 |
| 00266 | 01/01/2004 | 00266A | 10007596 | Loss of power, hesitates on acceleration on 4.8, 5.3 and 6.0 engines coupled with the 4l60e or 4l65e transmission. *tt | 07/02/2004 |
| 00700A | 01/01/2004 | 00700B | 10007584 | 4.3l l35 engine wide open throttle diagnostic trouble code (dtc) p0335, p0336, p0339. *tt *mj | 07/01/2004 |
| 01119A | 01/01/2004 | 01119B | 10007576 | Roll-out for the gen iii small block engines with iridium spark plugs. also includes 2003/2004 m/l vans. *tt | 07/01/2004 |
| 00609B | 01/01/2004 | 00609C | 10007527 | Low power, will not go over 2300 rpms. 6.6l lb7 engine. *tt | 06/30/2004 |
| 00678B | 01/01/2004 | 00678C | 10007286 | Engine overheats on vehicles equipped with rpo vyu snowplow prep package. *tt | 06/09/2004 |
| 00764B | 01/01/2004 | 10007271 | 6.6l diesel engine rough idle, clatter, stall and/or diagnostic trouble code (dtc) p1223. *tt | 06/09/2004 | |
| 02029 | 01/01/2004 | 10006934 | Inaccurate fuel gauge readings and/or engine stall. *mr | 05/19/2004 | |
| 01774 | 01/01/2004 | 10006256 | 6.6l lb7 repeat engine oil leak (left side) #2 main bearing cross bolt. *mr | 04/27/2004 | |
| 01484 | 01/01/2004 | 10005499 | Gen iii replacement flywheel bolt holes larger than original part. the bolt holes for the crank shaft in the replacement flywheel are larger than the holes in the original part. sit bulletin 1400596. *tt | 03/01/2004 | |
| 01499 | 01/01/2004 | 10005481 | 2004 6.6l duramax lb7 engines with extended crank during hot engine restart. diagnostic trouble code (dtc) p0193 may or may not be set. sit bulletin 1402202. *tt | 03/01/2004 | |
| 00969A | 01/01/2004 | 00969B | 10005469 | Engine whistle noise. *tt | 02/27/2004 |
| 030604065 | 12/01/2003 | 10005184 | Lack of passenger compartment heat and/or raised/rough idle after start and/or p0128 diagnostic trouble code (dtc) stored with no service engine soon light illuminated. *tt | 02/11/2004 | |
| 100803 | 10/08/2003 | 10004982 | The engine diagnostic fuel leaks inside of the engine. gm voicemail log. this includes 2000 - 2004 chevroand gmc c4500 and 5500 trucks. *tt | 01/22/2004 | |
| 100903 | 10/09/2003 | 10004986 | Duramax diesel fuel in oil diagnostics revisited. gm voicemail log. this includes c4500 and 5500 trucks. *tt | 01/22/2004 | |
| 030604059 | 10/01/2003 | 10004772 | Revised fuel leaks inside of engine diagnostic. 2004 chevrolet kodiak and gmc topkick also included. *tt | 01/06/2004 | |
| 020601022C | 01/01/2005 | 020601022D | 10004742 | Information on engine ticking. including 2004 chevrolet kodiak c45/c5500 series and 2004 gmc topkick c4500/c5500 series. *tt update. *tt | 01/05/2004 |
| 030604060 | 10/01/2003 | 10004733 | Information on new spark plugs and gapping. various models including pontiac gto 2004. *tt | 01/02/2004 | |
| 030604041 | 02/01/2005 | 030604041A | 10004377 | Poor engine performance - misfire, rough idle, service engine soon/check engine light illuminated, diagnostic trouble code (dtc) p0300 set. *tt | 12/04/2003 |
| 030603007 | 08/01/2003 | 10004372 | Availability of starter motor solenoid if damaged during service. 2004 chevrolet kodiak c4500/5500 and gmc topkick c4500/5500 included. *tt | 12/04/2003 | |
| 030603008 | 09/01/2003 | 10004373 | Avoiding oil level sensor harness damage during lower oil pan installation. *tt | 12/04/2003 | |
| 030601023 | 08/01/2003 | 10004370 | Higher than expected oil consumption <8500 gvw. various models including 2003-2004 chevrolet kodiak (c4500-c5500 series models)and gmc topkick (c4500-c5500 series models). *tt | 12/04/2003 | |
| 030601024 | 08/01/2003 | 10004371 | Rattle noise in engine. *tt | 12/04/2003 | |
| 030604054 | 10/01/2003 | 10004316 | Revised fuel injector balance test with tech 2 (automatic transmission). various models including 2003-2004 chevrolet kodiak and gmc topkick. *tt | 12/02/2003 | |
| 030604053 | 10/01/2003 | 10004315 | Revised fuel injector balance test with tech 2 (manual transmission). *tt | 12/02/2003 | |
| 030604045 | 10/01/2003 | 10004306 | Revised diagnostic trouble code (dtc) p0093 or dtc p1093 diagnostic tables. *tt | 12/01/2003 | |
| 030601024A | 03/01/2004 | 030601024B | 10004301 | Rattle noise in engine. *tt | 12/01/2003 |
| 030604046 | 10/01/2003 | 10004307 | Revised engine cranks but does not run diagnostic. *tt | 12/01/2003 | |
| 01415 | 11/18/2003 | 10004219 | Cam sensor connector does not fit sensor when engine is replaced. *tt | 11/21/2003 | |
| 00634A | 11/18/2003 | 10004162 | Gen iii engine noise after hot soak restart. *tt | 11/20/2003 | |
| 030604030 | 03/01/2007 | 030604030C | 10002166 | Multiple driveability symptoms of long or hard starts, chuggle, rough idle and light or intermittent misfire due to clogged fuel injectors. *tt | 08/14/2003 |
| 020604054B | 03/01/2003 | 020604054A | 10001273 | Increased accelerator pedal effort, idle instability. *tt | 04/25/2003 |
| 020601035 | 10/01/2002 | 10000170 | High oil consumption. *tt | 02/13/2003 | |
| 020601023A | 09/01/2002 | 020601023 | 10000063 | Oil leak at oil cooler to engine block mating surface. *tt | 02/10/2003 |
| 020601030 | 09/01/2002 | 10000065 | Revised piston, connecting rod, and bearing installation illustration. *tt | 02/10/2003 | |
| 020601029 | 09/01/2002 | 10000064 | Needle bearings found in oil pan. *tt | 02/10/2003 | |
| ENGINE AND ENGINE COOLING - ENGINE - DIESEL | |||||
| 07057 | 02/01/2008 | 10024154 | Special coverage adjustment - engine glow plug on certain vehicles with 6.6l diesel v8 (rpo lb7 - vin 1) engine & california emissions (yf5/ne1) or clean fuel emissions (vcl). csc was received. *nj | 03/13/2008 | |
| 070601009 | 05/01/2007 | 10021839 | Diesel engine cylinder head gasket missing thickness grade markings. *kb | 06/22/2007 | |
| 3314 | 10017211 | Duramax diesel engine hard start, no start, stall of diagnostic trouble code p0093, p1093. *tt | 10/27/2005 | ||
| 3225A | 10017137 | 01-05 6.6 lly lb7 duramax diesel engine air filter usage. *sc | 10/25/2005 | ||
| 00968A | 01/01/2004 | 00968B | 10007534 | 6.6l lb7 lly diesel engine with rough, unstable, low idle speed or stall. *tt | 06/30/2004 |
| 01512 | 01/01/2004 | 10005462 | 6.6 liter duramax diesel engine fuel knock noise. various models including the 2004 gmc c4500 and c5500. sit bulletin 1406247. *tt | 02/27/2004 | |
| 030693001A | 08/01/2005 | 030693001B | 10004319 | Diagnostic information for turbo failure due to lack of oil or repeat turbo failures. *tt | 12/02/2003 |
| 291001 | 10/29/2001 | 628055 | Information on reprogramming 2500 hd and 3500 series trucks with the 6600 duramax diesel lb7 engine. *tt | 03/05/2002 | |
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||||
| 170602 | 06/17/2002 | 637231 | Some 4.3 liter engine equipped vehicles may exhibit a rough running condition with possible diagnostic trouble code p0300 set. *tt | 11/21/2002 | |
| 010601029B | 07/01/2002 | 010601029A | 634805 | Some customers may comment on higher than expected engine oil consumption. *tt | 10/09/2002 |
| 020604023A | 06/01/2002 | 020604023 | 634788 | Some customers may comment on a mild to severe engine ping (commonly referred to as spark knock) usually worse during acceleration and / or an illuminated malfunction indicator lamp. *tt | 10/09/2002 |
| 020604023 | 05/01/2002 | 634723 | Some customers may comment on a mild to severe engine ping (spark knock) during acceleration and / or illuminated malfunction indicator lamp with diagnostic trouble code p0332 set. *tt | 10/07/2002 | |
| 020601027 | 05/01/2005 | 020601027A | 634283 | Information on higher than expected oil consumption. nlm | 09/28/2002 |
| 250202 | 02/25/2002 | 629830 | High engine temperature readings when driving at highway speed with their snowplow in the up position on their 2500 hd and 3500 series pick up trucks. *tt | 04/09/2002 | |
| 010417004A | 01/01/2005 | 010417004B | 627861 | Clunk, bump or squawk when vehicle comes to a complete stop or acceleration from complete stop. *yh update. *tt | 02/25/2002 |
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - BELTS AND ASSOCIATED PULLEYS | |||||
| 01242A | 01/01/2004 | 10006284 | 6.6l lb7 lly diesel engine drive belt chirping on shut down. sit bulletin 1460352. *tt | 04/27/2004 | |
| 020601010A | 06/01/2003 | 020601010 | 10002837 | Serpentine belt identification and diagnosis for medium duty trucks. various models including the chevrolet and gmc c5500 md 2003. *tt | 09/26/2003 |
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE - TURBO-CHARGER | |||||
| 3401 | 3401A | 10020072 | Turbocharger oil feed line kinked or restricted. *tt | 07/19/2006 | |
| 01496 | 01/01/2004 | 10005493 | 6.6l lb7 duramax diesel turbocharger noises or fuel economy complaint. service vme. sit bulletin 1401355. *tt | 03/01/2004 | |
| 100803 | 10/08/2003 | 10004983 | Excessive duramax turbocharger whine noise or possibly a performance or a fuel economy complaint. gm voicemail log. this includes 2003-2004 4500 and 5500 trucks. *tt | 01/22/2004 | |
| 062502 | 06/25/2002 | 636444 | This is in regards to inspection of the turbo carger after an engine failure. *tt | 11/08/2002 | |
| 062402 | 06/24/2002 | 636434 | This message is about inspection of the turbo charger after a catastrophic engine failure. *tt | 11/08/2002 | |
| ENGINE AND ENGINE COOLING - ENGINE - OTHER FUEL TYPES - TURBO-CHARGER | |||||
| 001496A | 01/01/2004 | 10005513 | This message is in regard to duramax turbocharger noises or possibly a performance or fuel economy complaint. service vme. 6.6 lb7 diesel engine. p0102, p0103, p0236. *tt | 03/01/2004 | |
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM | |||||
| 030605007 | 07/01/2003 | 10012553 | Exhaust rattle noise or vibration. *tt | 03/07/2005 | |
| 030605008B | 11/01/2005 | 030605008C | 10005576 | Advance service information - exhaust system popping/snapping noise when vehicle is hot, at idle or immediately after vehicle is shut off. *tt bulletin 03-06-05-008, dated 11/01/2003 replaced. *tt | 03/04/2004 |
| 020605003C | 02/01/2004 | 020605003B | 10002939 | Exhaust moan/vibration. *tt update. *tt | 10/01/2003 |
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CATALYTIC CONVERTOR | |||||
| 3119 | 01/01/2004 | 10010101 | Engineering investigation - catalytic converter replacement. *sc | 11/04/2004 | |
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - CRANKCASE (PCV) | |||||
| PIP3343 | 02/01/2008 | PIP3343A | 10024344 | Possible engine oil leak due to pcv freeze-up, equipped with the 4.8, 5.3, 6.0, and 6.2 v-8 engines. *nj | 04/07/2008 |
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE | |||||
| 020605005A | 12/01/2002 | 020605005 | 10000726 | Exhaust / muffler heat shield rattle, popping noise under vehicle. *tt | 03/27/2003 |
Investigations
| NHTSA ID | Manufacturer | Date open | Date close | Subject | Recall campaign | |
|---|---|---|---|---|---|---|
| ENGINE AND ENGINE COOLING | ||||||
| PE06016 | GENERAL MOTORS CORP. | 05/04/2006 | 09/14/2006 | CRANK POSITION SENSOR FAILURE - STALL | ||
| The office of defects investigation (odi) opened a preliminary evaluation (pe06-016) on may 4, 2006 based on eleven vehicle owner questionnaires (voqs) and early warning (ewr) data alleging sudden engine shutdown while driving as a result of crank position sensor failures in my 2001-2002 general motors c/k platform vehicles equipped with 8.1l engines.in response to an information request letter sent by odi, general motors (gm) provided owner complaint information, field reports and warranty claim data based on a population of 108,338 vehicles. the data was categorized by engine stalls while driving, engine stalls with an unknown driving condition, no start conditions and claims where it was indeterminate if an engine stall occurred while driving.general motor's response included 1,213 owner complaints and field reports of which 289 were categorized as engine stalls while driving allegedly caused by crank position sensor failures. general motors also submitted warranty claims from its regular warranty (5 years/50,000 miles) and from its extended warranty database. from the regular warranty database there were 3,140 claims of crank position sensor replacement of which 147 claims were from consumers alleging engine stall while driving.gm stated that 2,841 of the claims were indeterminate if an engine stall occurred while driving.from its extended warranty database, gm submitted 1,561 claims of crank position sensor failure that it also stated were indeterminate as to whether an engine stall occurred while driving.in total, gm reports 4,701 claims of crank position sensor failure combining regular warranty and extended warranty.similar to gm's statistical analysis, odi's analysis showed that the failure rate for warranty claims of engine stall while driving at three years in service is low (less than 1%).however, further analysis determined that the my 2001 vehicle build period from may 2000 through october 2000 had significantly higher (more than four times) crank position failure rates in both consumer complaint data and warranty claim data than in the build period from november 2000 through july 2001.adding the claims of known engine stall while driving and claims where engine stall was indeterminate, the failure rate at three years in service for this population is over 6%.an engineering analysis (ea06-016) has been opened to further assess the frequency and potential safety consequences associated with the alleged defect in vehicles built from may 2000 through october 2000. | ||||||
| ENGINE AND ENGINE COOLING - ENGINE | ||||||
| PE06016 | GENERAL MOTORS CORP. | 05/04/2006 | 09/14/2006 | CRANK POSITION SENSOR FAILURE - STALL | ||
| The office of defects investigation (odi) opened a preliminary evaluation (pe06-016) on may 4, 2006 based on eleven vehicle owner questionnaires (voqs) and early warning (ewr) data alleging sudden engine shutdown while driving as a result of crank position sensor failures in my 2001-2002 general motors c/k platform vehicles equipped with 8.1l engines.in response to an information request letter sent by odi, general motors (gm) provided owner complaint information, field reports and warranty claim data based on a population of 108,338 vehicles. the data was categorized by engine stalls while driving, engine stalls with an unknown driving condition, no start conditions and claims where it was indeterminate if an engine stall occurred while driving.general motor's response included 1,213 owner complaints and field reports of which 289 were categorized as engine stalls while driving allegedly caused by crank position sensor failures. general motors also submitted warranty claims from its regular warranty (5 years/50,000 miles) and from its extended warranty database. from the regular warranty database there were 3,140 claims of crank position sensor replacement of which 147 claims were from consumers alleging engine stall while driving.gm stated that 2,841 of the claims were indeterminate if an engine stall occurred while driving.from its extended warranty database, gm submitted 1,561 claims of crank position sensor failure that it also stated were indeterminate as to whether an engine stall occurred while driving.in total, gm reports 4,701 claims of crank position sensor failure combining regular warranty and extended warranty.similar to gm's statistical analysis, odi's analysis showed that the failure rate for warranty claims of engine stall while driving at three years in service is low (less than 1%).however, further analysis determined that the my 2001 vehicle build period from may 2000 through october 2000 had significantly higher (more than four times) crank position failure rates in both consumer complaint data and warranty claim data than in the build period from november 2000 through july 2001.adding the claims of known engine stall while driving and claims where engine stall was indeterminate, the failure rate at three years in service for this population is over 6%.an engineering analysis (ea06-016) has been opened to further assess the frequency and potential safety consequences associated with the alleged defect in vehicles built from may 2000 through october 2000. | ||||||
Consumer Complaints
| Fail date | miles | occurences | Purchase date |
|---|---|---|---|
| ENGINE | |||
| 08/31/2012 | 41700 | ||
| Tl- the contact owns a 2002 gmc sierra. the contact stated that the glow plugs malfunctioned as the check engine warning light illuminated. the vehicle was taken to a dealer for diagnosis where the glow plugs were replaced. the manufacturer was notified but offered no assistance. the vin was unavailable. the failure and current mileage was 41,700. kmj | |||
| ENGINE AND ENGINE COOLING | |||
| 06/15/2010 | 85000 | ||
| The engine shuts off after it warms up. this can happen at any time and any speed. after waiting approx. 2 minutes it will start again and run fine for the rest of the day. no check engine lights or diagnostic codes are available. there is a recall for the 2001 models (campaign id # 07v521000). this problem also extends into newer model years. mine was manufactured in 1/02 | |||
| 01/04/2009 | 65000 | 1 | |
| Our 2002 sierra 3500 gmc pickup truck is equipped with an 8.1l v8 engine and the crankshaft position sensor causes the truck | |||
| 05/18/2005 | 50800 | 11 | 06/10/2002 |
| Dt vehicle stalls and does not restart, it could be sitting an hour or day and it will not restart. dealer has had the vehicle, and they could not pin point the problem. vehicle did not capture any codes, and it stalled while actually driving . used to be several miles between stalls it had longer intervals between stalls now its down to less than 100 miles between engine stalling. *ak. | |||
| 06/15/2003 | 0 | ||
| The engine is no good, they say that the knocking at ticking is ok, gm has put out a notice indicating that this is within acceptable limits. if you heard my truck run you would think it was about to fail! | |||
| 05/01/2002 | 1500 | 4 | |
| Consumer complains of premature stalling at idle. the vehicle lacks sufficient power, it surges and at times refuses to accelerate. the transmission doesn't shift down properly out of 4th gear and the air conditioning unit does not cool properly and makes whistling noises. *jg *jb | |||
| ENGINE AND ENGINE COOLING - ENGINE | |||
| 08/17/2009 | 54000 | ||
| Tl*the contact owns a 2002 gmc sierra. while driving 25 mph, the vehicle stalled without warning. the contact pulled over to the side of the road. the engine was turned off for a few moments. the vehicle restarted after five attempts and resumed normal operation. the vehicle was taken to an authorized dealer for diagnostic testing. the failure was contributed to the crank shaft sensor. the identical failure occurred on twelve different occasions. the vehicle has not been repaired for the malfunction. the failure mileage was 54,000. the current mileage was 56,798. | |||
| 03/01/2006 | 40000 | 20 | 04/01/2004 |
| Tl*- the contact has a 2002 gmc sierra and stated that the vehicle keeps shutting off completely. when the vehicle loses power it also loses steering and braking ability. this failure has happened to the contact 20 or more within the past year. the stalling had happened while driving anywhere between 5-65 mph. the contact stated that they have replaced the fuel pump four times and replaced the sending unit twice within a year. the contact recently had vehicle at the dealer and they stated that they can't pinpoint the failure. on 03/01/07 while driving on the highway the vehicle completely shut off at highway speed between (50-65 mph). the contact was able to pulled to the side of the road wait ten minute and to restart the vehicle. he looked up the history of the vehicle and stated that the previous owner also experience the same failure. the contact can provide invoice repairs if needed. the failure mileage was 40000 and the current mileage was 71715. | |||
| 11/19/2004 | 1 | ||
| While driving 50 mph, the consumer noticed smoke coming from underneath the hood and from the vents. the consumer was able to maintain control of the vehicle and pulled over. the vehicle caught on fire. the vehicle was towed to the dealer for inspection. the mechanic could not duplicate the problem. please provide further details. *jb | |||
| 03/10/2002 | 1 | 1 | 02/07/2003 |
| The vehicle make a very loud tap/knock upon start up. *jb | |||
| 09/03/2003 | 1 | ||
| While driving at any speed and without warning engine would stall, causing consumer to pull over. dealer had been notified.*ak | |||
| 01/19/2002 | 10 | 01/19/2002 | |
| Intermittent surges, loss of power while in motion, transmission, lack of acceleration. *mr at purchase, the check engine light came on three times before leaving the dealership lot. dealer advised that the dealer installed remote starter or alarm system was interfering with fault sensor and was not a problem. however the lost power while driving, intermittent surges and stall outs at freeway speed/85 mph still existed. on one occasion consumer was almost in an accident when the transmission clanged between gears and there was poor acceleration. consumer had to shift into 4 wheel drive or manually downshift, or turn the engine off then on again. dealer replaced pcm module, fuel pressure regulator and gaskets, fuel pump assembly. however problem still exist. dealership agreed to hold the vehicle for further investigation. further investigation revealed that the wires from the dealer installed accessories such as the alarm system and remote starter or anti-thief system, and factory wire from pcm/vcm to the transmission be replaced. dealer replaced all ignition wiring, wiring from the pcm/vcm to the transmission and replaced the control valve body that regulates the cruise control. consumer has been without vehicle for more than 21 days and will seek a replacement vehicle if wiring repairs does not remedy the problem(s). *tt *nlm | |||
| 01/23/2003 | 8000 | 1 | |
| Every 2000 miles the vehicle burned a quart of oil, the dealer stated it was normal. *jb | |||
| 02/15/2003 | 1 | ||
| The vehicle stalled, which made it difficult to control the vehicle.*jb | |||
| 12/28/2002 | 1 | ||
| The vehicle displayed hesitation when idling and driving any speed. *jb | |||
| ENGINE AND ENGINE COOLING - ENGINE - GASOLINE | |||
| 12/01/2002 | 13 | 1 | 08/28/2002 |
| Hard knock of engine on startup,worse in colder weather, lasting a couple of minutes. have reported problem to manufacturer and dealership whom both state this knock is normal and would have no bearing on the longevity or durability of the motor. first noticed knock after approximately 3600 miles and continues to be a problem at 36,000miles. *jb | |||
| 11/01/2001 | |||
| On cold starts the engine produces loud rapping sound as if running on no oil. gmc has been notified, but it is deemed a normal operating sound, and will not shorten the engine life. they never made any attempt to fix problem, just offered an extended warranty on certain parts. it really makes me wonder how they know what parts to cover on the extended warranty if there is nothing wrong with the engine? dt | |||
| 08/15/2002 | 2 | 04/01/2002 | |
| No summary listed for above vehicle. *ak | |||
| 1 | 11/25/2001 | ||
| Consumer heard a loud knock in the engine when starting, the dealer was contacted and indicated that the knock was not affecting the durability of vehicle. nlm *yd | |||
| 03/12/2002 | 1 | ||
| Vehicle stalls on take off, dealer cannot remedy problem. *ak consumer states the problem of the vehicle stalling was solved by using high octane gasoline. the clutch does not engage properly, also sometimes sounds so loose. *yh | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - GAS RECIRCULATION VALVE (EGR VALVE) | |||
| 4 | 10/01/2001 | ||
| The oil light illuminated after 2500 miles. the consumer found out that the vehicle had consumed over 2 quarts of oil and emitted blue smoke when started cold. the dealer replaced the pcv valve as a cause but the vehicle continued smoking and consuming more oil, the dealer informed the consumer that eventually they would have a redesigned valve cover to prevent the problem, but that they could do no more at this time. *yh | |||
| ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - MANIFOLD/HEADER/MUFFLER/TAIL PIPE | |||
| 1 | 09/21/2001 | ||
| The vehicles muffler was covered with metal that impacted the drive shaft and caused it to wear when the vehicle went over bumps. *nlm *cb *nlm | |||