New Flyer D40i 2004

Model D40i made in 2004 by New Flyer got 3 recalls as well as 1 service bulletin. Technical service bulletines regarding power train. There were some recalls concerningengine and engine cooling and interior lighting.

Model 2004

Recalls

CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
05V370000NEW FLYER INDUSTRIES LTDfrom 09/01/2004 to 07/31/2005V (Vehicle)66508/30/2005MFRNEW FLYER INDUSTRIES LTD08/25/200508/29/2005
Defect SummaryOn certain transit buses, hydraulic fluid can leak at the flange fitting due to improper installation procedures. incorrect installation procedures may cause damage to the o-ring of the flange assembly, compromising the sealing capability of the o-ring.
Consequence SummaryLeaks caused due to damaged o-rings could cause hydraulic fluid to be sprayed onto hot surfaces and ignite.
Corrective SummaryNew flyer will contact customers with parts and instructions on how to complete this recall. the recall began on august 30, 2005. owners may contact new flyer at 204-934-4874.
NotesCustomers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
INTERIOR LIGHTING
09V367000NEW FLYER INDUSTRIES LTDfrom 01/01/2005 to 10/31/2006V (Vehicle)141210/02/2009MFRNEW FLYER INDUSTRIES LTD09/24/200909/28/2009
Defect SummaryNew flyer is recalling certain model year 2002 through 2009 transit buses manufactured between may 2002 and september 2009 equipped with luminator horizon led side destination signs. the connector board can corrode due to an accumulation of moisture under the connector.
Consequence SummaryA short could occur, possibly causing smoke and fire.
Corrective SummaryNew flyer will notify owners and repair the buses free of charge. the safety recall began on october2, 2009. owners may contact new flyer customer services at 1-204-934-4876.
NotesOwners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
06V015000NEW FLYER INDUSTRIES LTDfrom 12/22/2004 to 02/10/2005V (Vehicle)10301/25/2006MFRNEW FLYER INDUSTRIES LTD01/18/200601/23/2006
Defect SummaryOn certain transit buses equipped with relay valves built by haldex/midland and distributed by meritor/wabco with valve body date code of 342a4k. this valve, which is installed in the rear axle air brake circuit, can fail resulting in a loss of air pressure to the rear service brakes.
Consequence SummaryFailure of the valve would disable the rear axle service brake circuit and result in extended stopping distances which could result in a crash.
Corrective SummaryDealers will inspect to see if the installed relay valve has a date code of 342a4k and if necessary will replace the valve free of charge. the recall began on january 25, 2006. owners may contact new flyer at 204-934-4803.
NotesCustomers may also contact the national highway traffic safety administration

Bulletins

BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
POWER TRAIN - MANUAL TRANSMISSION
SMB-11109/16/201110041671New flyer: service manual regarding changes of installation on output yoke of allison transmission. *pe10/24/2011

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