International Lonestar 2009

Model Lonestar made in 2009 by International got 3 recalls as well as 28 service bulletins. Technical service bulletines regarding electrical system and engine and engine cooling. There were some recalls concerningelectronic stability control and service brakes, air.

Model 2009

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRONIC STABILITY CONTROL
10V037000NAVISTAR, INCfrom 10/07/2008 to 10/28/2009V (Vehicle)143702/19/2010MFRNAVISTAR, INC02/03/201002/03/2010
Defect SummaryNavistar is recalling certain model year 2009-2010 international prostar and lonestar trucks equipped with feature code 04azt roll stability control. the air line that supplies the traction solenoid valve of the roll stability control (rsc) system may have been connected to an incorrect port on the air tank. this condition will affect air modulation to the trailer brakes if rsc is activated during a roll stability event. this condition at no time affects the normal design function of the tractor and trailer service brakes when activated by the driver, or the function of the tractor rsc system.
Consequence SummaryLess than optimal rsc control of the trailer brakes during a roll stability event may increase the risk of a crash which can result in property damage, personal injury, or death.
Corrective SummaryDealers will inspect and relocate the air line that supplies the rsc traction solenoid valve to the correct port on the air tank. this service will be performed free of charge. the safety recall began on february 19, 2010. owners may contact navistar at 1-800-448-7825.
NotesNavistar safety recall no. 10503.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - SUPPLY - HOSES, LINES/PIPING, AND FITTINGS
08V618000NAVISTAR, INCfrom 06/01/2006 to 10/15/2008V (Vehicle)1404803/20/2009MFRNAVISTAR, INC11/24/200811/26/2008
Defect SummaryNavistar is recalling 14,048 my 2008-2010 lonestar and prostar trucks. the service brake air line that runs from the tractor protection valve to the fast brake module may separate from the fast brake module resulting in loss of trailer service brakes.
Consequence SummaryLoss of trailer service brakes may cause a crash resulting in possible property damage, personal injury, or death.
Corrective SummaryDealers will replace the fast brake modules and the air lines running to the module will be rerouted to eliminate line tension caused by cab to frame relative motion. the recall began on march 20, 2009. owners may contact navistar at 1-800-448-7825.
NotesNavistar recall no. 08510.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
VISIBILITY - REAR WINDOW WIPER/WASHER - LINKAGES
10V383000NAVISTAR, INCfrom 01/02/2007 to 06/01/2010V (Vehicle)3954412/15/2010MFRNAVISTAR, INC08/24/201008/24/2010
Defect SummaryNavistar is recalling certain model year 2008 through 2011 international prostar and lonestar heavy trucks manufactured from january 2, 2007 through june 1, 2010. the passenger side windshield wiper linkage rod may separate from either the wiper drive arm or passenger side pivot assembly.
Consequence SummaryWhen the linkage separates, the passenger side wiper arm will no longer operate which could lead to reduced driver visibility, increasing the risk of a crash.
Corrective SummaryNavistar will notify owners and international dealers will replace the windshield wiper linkage assembly free of charge. the safety recall is expected to begin on or about december 17, 2010. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall campaign number is 10514.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
ELECTRICAL SYSTEM
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
SB-IK-0800293-208/04/201110041397Ready09/28/2011
IK-080019409/22/200910032124International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe02/12/2010
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
IK-080033402/13/201210043568Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb04/11/2012
ELECTRICAL SYSTEM - SOFTWARE
AFC-1191005/01/201110040349Navistar: software update information for the a/c and blower motor. *rm08/23/2011
AFC-1191005/01/201110040349Ready08/23/2011
ELECTRICAL SYSTEM - WIRING
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
SB-IK-0800293-208/04/201110041397Ready09/28/2011
ENGINE AND ENGINE COOLING
AFC-1290201/01/201210043556Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb04/10/2012
AFC-1192902/01/201210043554Navistar: hvac front inside module drain repair. *kb04/10/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM
IK-190014402/01/201210043572Hvac system compressor and discharge hose failure diagnostics and repair procedures. navistar. *kb04/11/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
IK090007512/10/201210049579Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js01/16/2013
ENGINE AND ENGINE COOLING - ENGINE - DIESEL
IK-190013609/10/201010036654Navistar int'l: developed in response to reports of intermittent or inoperable front blower motors on prostar and lonestar models built 12/10/07-12/04/09. provides general troubleshoooting procedure for the hvac blower circuit that can be04/06/2011
IK-120043101/18/201010033554Navistar: cummins air temperature sensor located rear of vehicle, instead of front, on some models. this can be mistaken for a ground connector. do not bolt this sensor to ground. should remain strapped to harness. *pe08/23/2010
EQUIPMENT - ELECTRICAL
IK-080019409/22/200910032124International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe02/12/2010
EQUIPMENT - ELECTRICAL - AIR CONDITIONER
AFC-1191005/01/201110040349Ready08/23/2011
AFC-1191005/01/201110040349Navistar: software update information for the a/c and blower motor. *rm08/23/2011
LATCHES/LOCKS/LINKAGES
IK-080022905/01/201210041996Navistar: on certain trucks, the door and window locks fails to operate properly. *pe updated 5/9/12 *js11/21/2011
IK-080022903/05/201110041996Navistar: on certain trucks, the door and window locks fails to operate properly. *pe11/21/2011
POWER TRAIN - MANUAL TRANSMISSION
AFC-0990711/01/200910032609Navistar/international: eaton fr/fro series 10 speed transmissions built with nonconforming input shaft. the oil slinger threads on the transmission input shaft were machined with an incorrect right hand thread instead of the correct left04/19/2010
POWER TRAIN - MANUAL TRANSMISSION - LUBRICANT
AFC-0990711/01/200910032609Navistar/international: eaton fr/fro series 10 speed transmissions built with nonconforming input shaft. the oil slinger threads on the transmission input shaft were machined with an incorrect right hand thread instead of the correct left04/19/2010
SERVICE BRAKES, AIR
IK-040005707/21/201110040739Ready09/12/2011
IK-040005707/21/201110040739Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm09/12/2011
STEERING - GEAR BOX (OTHER THAN RACK AND PINION)
REC G-1051107/01/201010036498Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont03/23/2011
STEERING - GEAR BOX - SHAFT PITMAN
REC G-1051107/01/201010036498Navistar: fastener that clamps pitman arm to steering gear shaft may not have been fully tightened upon assembly. this condition may allow pitman arm to slip on shaft resulting in reduction of steering control. reduction in steering cont03/23/2011
STEERING - WHEEL AND HANDLE BAR
IK-050004509/04/201210046599International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li10/17/2012
TRAILER HITCHES - FIFTH WHEEL ASSEMBLY
IK-190016809/22/201110042645Navistar: information is being provided regarding the failure of the switch for the 5th (fifth) wheel jaw unlock. models prostar and lonestar. no model years listed. *pe01/04/2012
IK-190016804/30/201210042645Navistar: information is being provided regarding the failure of the switch for the 5th (fifth) wheel jaw unlock. models prostar and lonestar. no model years listed. *pe updated 5/9/12 *js01/04/2012