International Lonestar 2012

Model Lonestar made in 2012 by International got 5 recalls as well as 26 service bulletins. Technical service bulletines regarding communications and electrical system. There were some recalls concerningelectrical system and equipment.

Model 2012

Recalls


CampaignManufacturerManufacturing dateType# of units affectedDate Owner notified MfgRecall Initiated byManufacturers of recalled vehicles/productsReport Recieved DateRecord Creation DateRegulation Part NumberFMVSS Number
ELECTRICAL SYSTEM - ALTERNATOR/GENERATOR/REGULATOR
12V196000NAVISTAR, INCfrom 06/01/2009 to 04/04/2012V (Vehicle)19264MFRNAVISTAR, INC05/02/201205/04/2012
Defect SummaryNavistar is recalling certain model year 2010 through 2013 paystar, workstar, transtar, and prostar, and model year 2012 and 2013 lonestar commercial trucks manufactured from june 1, 2009, through april 4, 2012, equipped with a maxxforce 11 or 13 engine (feature code 12uxj or 12uxh) and with bosch alternator feature codes 08ggn, 08ggr, 08ghg, or 08ghh. the alternator cable may rub on the high pressure power steering hose, possibly chafing its insulation and causing an electrical short.
Consequence SummaryAn electrical short may cause a vehicle fire possibly resulting in property damage, personal injury, or death.
Corrective SummaryNavistar will install a standoff bracket and improve harness routing to better route the alternator wires away from the power steering hose. navistar did not provide an expected start date for the recall, but an interim notice will be mailed to owners if parts will not be available before june 30, 2012. owners may contact navistar at 1-800-448-7825.
NotesNavistar's campaign number is 12515.this recall supersedes safety recall 11v-426, navistar campaign number 11516.all owners that had their vehicles repaired under the earlier recall campaign will need to have their vehicle remedied under this one.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
EQUIPMENT
12V115000NAVISTAR, INCfrom 03/24/2011 to 11/22/2011V (Vehicle)65MFRNAVISTAR, INC03/22/201203/22/2012
Defect SummaryNavistar is recalling certain model year 2012 international lonestar and prostar trucks, manufactured from march 24, 2011, through november 22, 2011, equipped with a feature code 08vts, 08jau, or 08jaw battery box. the mounting brackets used to install the battery box lower step were assembled with two welds instead of three welds and may cause the step mount to break off from the bracket.
Consequence SummaryA failure of the step mounting bracket may cause the step to unexpectedly break off which can result in property damage, personal injury, or death.
Corrective SummaryNavistar will notify owners, and dealers will replace both step mounting brackets free of charge. navistar has not finalized its schedule for notifying owners or remedying the vehicles. owners may contact navistar at 1-800-448-7825.
NotesNavistar's campaign number is 12507.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES
12V546000Navistar, Inc.from 08/01/2011 to 07/31/2012V (Vehicle)6779MFRNavistar, Inc.11/21/201211/27/2012
Defect SummaryNavistar is recalling certain model year 2012-2013 international brand 9900, lonestar, paystar, prostar, transtar, and workstar commercial trucks, manufactured from august 01, 2011, through july 31, 2012, and equipped with front brake linings listed as feature codes 0504501 or 0504504. the brake s-cam tube bracket assemblies on the steer axles may fracture.
Consequence SummaryBrake assembly fractures may result in an inoperative brake on the affected wheel. this will cause the vehicle to pull to one side unexpectedly during breaking and/or increase the stopping distance. either result may increase the risk of a vehicle crash.
Corrective SummaryNavistar will notify owners, and dealers will replace s-cam tube bracket assemblies free of charge. the safety recall is expected to begin by january 21, 2013. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall campaign number is 12530.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153), or go to www.safercar.gov.
SERVICE BRAKES, AIR - ANTILOCK - CONTROL UNIT/MODULE
11V252000NAVISTAR, INCfrom 11/05/2010 to 03/10/2011V (Vehicle)2543MFRNAVISTAR, INC04/19/201104/26/2011571121
Defect SummaryNavistar is recall certain model year 2011 and 2012 international durastar, paystar, workstar, transtar, lonestar and prostar commercial trucks manufactured from november 5, 2010, through march 10, 2011, for failing to comply with federal motor vehicle safety standard no. 121, air brake systems (abs). the trailer abs fault indicator lamp in the instrument cluster will not illuminate due to a programming or hardware issue with the brake system electronic control unit.
Consequence SummaryAn inoperable trailer abs fault indicator may prevent the driver from being aware of a trailer abs fault condition thereby possibly increasing the risk of a crash potentially resulting in property damage, personal injury, or death.
Corrective SummaryNavistar will notify owners. dealers will reprogram or replace the brake system electronic control unit free of charge. the safety recall is expected to begin on or about may 20, 2011. owners may contact navistar at 1-800-448-7825.
NotesNavistar safety recall no. 11505.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .
SERVICE BRAKES, AIR - SUPPLY - CHECK VALVE
12V052000NAVISTAR, INCfrom 12/02/2010 to 01/26/2012V (Vehicle)1786704/10/2012MFRNAVISTAR, INC02/13/201202/13/2012
Defect SummaryNavistar is recalling certain model year 2012-2013 ic bus ce-c, hc, and international 9400 and certain model year 2011 through 2013 international durastar, paystar, workstar, transtar, lonestar, prostar, 9200, and 9800, and certain model year 2013 international 9900, vehicles, manufactured from december 2, 2010, through january 26, 2012, and equipped with bendix atr-6 traction relay valves. in extremely cold conditions, these bendix relay valves may potentially develop internal leakage. internal leakage can lead to air pressure being delivered to affected primary or secondary brakes causing continuous brake application.
Consequence SummaryUnexpected continuous brake application can cause the brakes to overheat and lead to a fire. unexpected continuous brake application can cause the driver to lose control of the vehicle, increasing the risk of a crash. also, the brakes may be applied without illuminating the brake lights, failing to give proper warning to other drivers.
Corrective SummaryNavistar will notify owners, and dealers will provide a temporary repair until bendix develops a permanent remedy. this service will be performed free of charge. the safety recall began on april 10, 2012. owners may contact navistar at 1-800-448-7825.
NotesNavistar's recall number is 12502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

Bulletins


BulletinBulletin dateReplacement BulletinItem no.SummaryAdded
COMMUNICATIONS - HORN ASSEMBLY
IK-080037707/16/201210045303International: mounting bracket mounted on wrong side of crossmember and the lower side of mounting bracket has air horn mounted, allowing possible contact with front axle during normal operation. *pe08/27/2012
ELECTRICAL SYSTEM
IK080025309/21/201110043780International: fifth wheel jaw monitoring feature,, which has two warning indicators i.e. lock and unlock, providing visual indication of the jaw state. *kb04/26/2012
SB-IK-0800293-208/04/201110041397Ready09/28/2011
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
ELECTRICAL SYSTEM - FUSES AND CIRCUIT BREAKERS
IK-080033402/13/201210043568Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb04/11/2012
ELECTRICAL SYSTEM - WIRING
SB-IK-0800293-208/04/201110041397Ready09/28/2011
SB-IK-0800293-208/04/201110041397Navistar: troubleshooting for intermittent or no front blower operation. *rm09/28/2011
ENGINE AND ENGINE COOLING
AFC-1192902/01/201210043554Navistar: hvac front inside module drain repair. *kb04/10/2012
AFC-1290201/01/201210043556Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb04/10/2012
ENGINE AND ENGINE COOLING - COOLING SYSTEM - FAN
IK090007512/10/201210049579Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js01/16/2013
ENGINE AND ENGINE COOLING - ENGINE
AFC-1193402/01/201210043719Navistar: procedure is provided regarding the installation of grease in egr valve that was produced without grease and may fail prematurely, by drilling small hole in egr housing. *pe04/24/2012
ENGINE AND ENGINE COOLING - EXHAUST SYSTEM - EMISSION CONTROL - GAS RECIRCULATION VALVE (EGR VALVE)
AFC-1290506/01/201210044439Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe07/03/2012
AFC-1193402/01/201210043719Navistar: procedure is provided regarding the installation of grease in egr valve that was produced without grease and may fail prematurely, by drilling small hole in egr housing. *pe04/24/2012
LATCHES/LOCKS/LINKAGES
IK-080022905/01/201210041996Navistar: on certain trucks, the door and window locks fails to operate properly. *pe updated 5/9/12 *js11/21/2011
IK-080022903/05/201110041996Navistar: on certain trucks, the door and window locks fails to operate properly. *pe11/21/2011
(PWS)
AFC-1290506/01/201210044439Navistar: on certain maxxforce engines, a repair procedure is provided for cracks during truck operation and causing engine damage, including harness. egr valve and egr inlet tubes to be replaced, if affected. *pe07/03/2012
SEAT BELTS
TSI-12-16-0105/01/201210044289Navistar: seat belt components currently installed in some buses and trucks will be replaced by new supplier to prevent mixing of any components from previous supplier. *pe06/05/2012
SERVICE BRAKES, AIR
IK-040005707/21/201110040739Ready09/12/2011
IK-040005707/21/201110040739Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm09/12/2011
STEERING - WHEEL AND HANDLE BAR
IK-050004509/04/201210046599International (navistar): information is being provided regarding the inspection and removal of steering wheel and three welds between armature and steering wheel. models prostar, lonestar, transtar, workstar, durastar. no model years li10/17/2012
IK-080024607/02/201210044440International: on certain heavy duty trucks, an issue with up shift and down shift manual mode buttons, the shift console is flashing with no codes, for the steering wheel switch on right hand side. *pe07/03/2012
STRUCTURE
IK-160016611/16/201210049779International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe01/18/2013
STRUCTURE - BODY - ROOF AND PILLARS
IK-160012902/07/201110040298Ready08/17/2011
IK-160012902/07/201110040298International truck: there is a gap between the roof cap and the cab and can leak water and light. *rm08/17/2011
STRUCTURE - FRAME AND MEMBERS
IK-160016611/16/201210049779International: informational procedures for repairing connections for grommet pass through due to water leakage. models terrastar, durastar, workstar, transtar, prostar, lonestar. no model years listed. *pe01/18/2013
TRAILER HITCHES - FIFTH WHEEL ASSEMBLY
IK-080025309/21/201110042744Navistar: on certain trucks, lonestar and prostar, the warning indicators for the fifth wheel jaw monitoring fails to function properly. *pe01/09/2012